IgG Stabilization via Mannitol and Glycine Formulation

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Solution Overview

Problem

Current stabilizers for immunoglobulin G (IgG) compositions are inefficient for both liquid and lyophilized forms, leading to instability issues such as aggregate formation, anaphylactic reactions, and unsatisfactory storage stability, and some are not suitable for individuals with renal failure or diabetes, with different stabilizers required for each form and potential Maillard reactions at acidic pH.

Innovation Solution

A pharmaceutically acceptable stabilizing formulation comprising a sugar alcohol, glycine, and a non-ionic detergent, such as mannitol and Tween®80, which provides joint stabilization for both liquid and lyophilized IgG compositions, reducing manufacturing costs and simplifying production while minimizing denaturation and oxidation risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If PEG 3000-6000 is added as a stabilizer to lyophilized IgG compositions, then storage stability is improved, but protein precipitation occurs during freezing leading to loss of IgG activity

Engineering Contradiction:
Improvestorage stabilityVSAvoidprotein precipitation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical parameters of the stabilizer system by replacing PEG with a combination of sugars (sucrose, glucose, maltose) and amino acids (glycine, alanine, valine, leucine, isoleucine, phenylalanine, tyrosine, tryptophan, histidine, lysine, arginine, asparagine, glutamine, proline, threonine, serine, cysteine, methionine, aspartic acid, glutamic acid). This parameter change eliminates the harmful precipitation effect while maintaining storage stability through different stabilization mechanisms.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite stabilizer system combining multiple sugars and amino acids working synergistically. This composite approach provides comprehensive protection during lyophilization and storage, preventing both aggregation and precipitation that occur with single-component stabilizers like PEG.

Inventive Principle:
Principle #40Composite materials

2Reliability

If different stabilizers are used for liquid and lyophilized IgG compositions, then stabilization efficiency is improved for each form, but manufacturing complexity and costs increase

Engineering Contradiction:
Improvestabilization efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent develops a universal stabilizer composition comprising specific sugars and amino acids that functions effectively for both liquid and lyophilized IgG formulations. This single composition can be used across different product forms, eliminating the need for separate stabilization strategies and simplifying manufacturing processes while maintaining high stabilization efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If acidic pH is used for liquid IgG compositions, then therapeutic efficacy is improved, but Maillard reactions occur leading to degradation of IgG and stabilizers

Engineering Contradiction:
Improvetherapeutic efficacyVSAvoidchemical stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary protective action by incorporating amino acids (particularly lysine, arginine, histidine) and sugars that act as sacrificial agents, preferentially reacting with aldehydes before they can attack IgG molecules. This preliminary anti-action prevents Maillard degradation while allowing acidic pH to be maintained for therapeutic efficacy.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The stabilizer components, particularly amino acids and sugars, serve as intermediary substances that mediate between the acidic environment and the IgG molecules. These intermediaries buffer the harmful effects of acidic pH and prevent direct damaging interactions between acid-catalyzed reactive species and the protein structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation effectively stabilizes IgG compositions, reducing polymer and dimer formation, maintaining therapeutic efficiency, and ensuring stability over extended storage periods, including at acidic pH, without inducing adverse reactions, and is safe for patients with renal issues or diabetes.

Implementation Method 1

a sugar alcohol, glycine and a non-ionic detergent, in order to be suitable for the stabilization of immunoglobulins G compositions

Methodology Applied
Scientific EffectStabilization by sugar alcohol:

Implementation Method 2

a non-ionic detergent, such as mannitol and Tween®80

Methodology Applied
Scientific EffectSurfactant action: Surfactant

Implementation Method 3

minimizing denaturation and oxidation risks

Methodology Applied
Scientific EffectOxidation prevention: Oxidation

Implementation Method 4

Further physico-chemical deteriorations can also interfere during the storage of IgGs such as, inter alia, oxidation and hydrolysis

Methodology Applied
Scientific EffectHydrolysis prevention: Hydrolysis

Data Source

PatentUS8388954B2Stabilising formulation for immunoglobulin G compositions in liquid form and in lyophilised form
Publication Date: 2013.03.05 LABE FR DU FRACTIONNEMENT & DES BIOTECH SA
  • US8388954B2 patent drawing

AI summary

This invention is related to a stabilizing formulation for immunoglobulins G compositions comprising a sugar alcohol, glycine and a non-ionic detergent, which is suitable for the stabilization of immunoglobulins G compositions in liquid form and in lyophilized form. The invention also relates to an immunoglobulins G composition in liquid form or in lyophilized form comprising said stabilizing formulation.