Igniter Circuit Current Threshold Protection

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Solution Overview

Problem

The semiconductor industry faces challenges in protecting semiconductor devices from damage due to high current flows during ignition coil control, leading to increased costs and reliability issues, as existing fuses can be overly sensitive, causing false open circuits during normal operations or failing to protect the device in time.

Innovation Solution

An igniter circuit with a detect circuit and shutdown control mechanism that monitors current thresholds and control states to selectively enable or disable the load switch, decoupling the DC voltage source when excessive current is detected, thereby preventing damage to the semiconductor device and ignition coil.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a traditional fuse is used for protection, then the system is simple and cost-effective, but the operating costs increase due to frequent replacements

Engineering Contradiction:
Improvesimplicity of protection systemVSAvoidoperating costs and system availability
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent implements a self-service protection system that automatically monitors and protects the semiconductor device without requiring external intervention or component replacement. The current sensing circuit continuously self-monitors the electrical conditions, and the shutdown switch automatically activates when needed. This self-service capability eliminates the need for manual fuse replacement, reducing operating costs and maintaining system availability, while the integrated nature of the components keeps the overall system complexity manageable.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9525273B1Method of forming an igniter circuit and structure therefor
Publication Date: 2016.12.20 SEMICON COMPONENTS IND LLC
  • US9525273B1 patent drawing
  • US9525273B1 patent drawing
  • US9525273B1 patent drawing

AI summary

In one embodiment, an igniter circuit may include a circuit to determine if the current through a load switch exceeds a threshold value, and to responsively disable a second switch that couples DC power to the igniter circuit.