Ignition Circuit Delayed Magneto Grounding Backfiring

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Magneto ignition systems in small engines often result in backfiring due to the sudden grounding of the magneto when the ignition is turned off, causing unburned fuel to ignite in the exhaust manifold, especially when there is fuel remaining in the combustion chamber.

Innovation Solution

An ignition circuit that delays the grounding of the magneto for a period after the ignition is shut off, providing two alternate energy paths: one to continue sparking and another to ground the magneto, using a timing mechanism to transition the magneto to the grounding path after the delay, thereby preventing backfiring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the magneto is grounded immediately when the ignition is turned off, then the engine can be shut down quickly, but backfiring occurs in the exhaust manifold due to unburned fuel igniting

Engineering Contradiction:
Improveengine shutdown speedVSAvoidbackfiring
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The circuit performs preliminary action by continuing to provide spark through the magneto for a delay period after the ignition switch is turned off. This ensures that any remaining unburned fuel in the combustion chamber is ignited before the magneto is grounded, preventing backfiring in the exhaust manifold while still achieving relatively quick engine shutdown

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The circuit introduces an intermediary delay mechanism (implemented through RC timing circuitry) that mediates between the ignition switch and the magneto grounding process. This intermediary component delays the grounding action by a predetermined period, allowing safe combustion of remaining fuel before the magneto is grounded

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If the magneto is delayed in grounding to prevent backfiring, then backfiring is prevented, but the shutdown process takes longer

Engineering Contradiction:
Improvebackfiring preventionVSAvoidshutdown time
Core Design Contradiction:
Object-generated harmful factorsVSLoss of time

Solution Approach 1:

The circuit applies partial action by providing spark for only the necessary delay period (e.g., 0.5-2 seconds) rather than continuing indefinitely. This partial extension of spark duration is sufficient to prevent backfiring by igniting remaining fuel, while avoiding excessive delay that would unnecessarily prolong shutdown time

Inventive Principle:
Principle #16Partial or excessive action

3Object-generated harmful factors

If a delay mechanism is added to control magneto grounding timing, then backfiring is prevented, but the circuit complexity increases

Engineering Contradiction:
Improvebackfiring preventionVSAvoidignition circuit complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The delay mechanism is designed to be self-service by using the magneto's own generated energy to power the delay timing circuitry (RC circuit). The capacitor charges and discharges using energy from the magneto pulses themselves, eliminating the need for an external power source and reducing overall system complexity despite the added timing functionality

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents backfiring by allowing remaining fuel in the combustion chamber to be ignited before the magneto is grounded, reducing the risk of fuel igniting in the exhaust manifold and ensuring a controlled shutdown of the engine.

Implementation Method 1

The magneto's energy is used to transition the magneto disable switch to a conducting condition to ground the magneto during subsequent magneto energy pulses

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS7520264B2Ignition circuit
Publication Date: 2009.04.21 DELTA SYST
  • US7520264B2 patent drawing
  • US7520264B2 patent drawing
  • US7520264B2 patent drawing

AI summary

An ignition circuit causes a magneto to continue to provide spark to an engine for a delay period after the ignition switch is switched off. After the delay period, the ignition circuit routes energy from the magneto to actuate a magneto disable switch to provide a path to ground for the magneto.