Ignition Control Device with Timing Retard Circuit for Safe Engine Shutdown

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Solution Overview

Problem

Existing ignition control devices for micro engines, such as those used in trimmers, face issues with complex manufacturing, unstable quality, high cost, and safety concerns due to the direct grounding of the ignition circuit module when the killing switch is activated, leading to potential reactivation at low engine speeds.

Innovation Solution

An ignition control device with a killing control device that includes a timing retard circuit module and a diode to protect the transistor, allowing for immediate cessation of ignition voltage output and incorporating a diode to improve interference resistance, enabling safe and reliable engine shutdown with adjustable timing based on engine speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the killing switch directly grounds the ignition circuit module, then the ignition stops immediately, but the engine may reactivate at low speeds causing safety issues

Engineering Contradiction:
Improvesafety of engine shutdownVSAvoidcomplexity of killing control circuit
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by introducing a timing retard circuit that delays the grounding of the ignition circuit module after the killing switch is activated. This delay ensures the engine has fully stopped before ignition is cut off, preventing reactivation at low speeds. The capacitor in the timing circuit charges during engine operation and discharges to delay grounding, creating a safety buffer period.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses a capacitor as an intermediary element in the killing control circuit. The capacitor acts as a timing element that mediates between the killing switch and the ignition circuit module, controlling the timing of the grounding action. This intermediary component simplifies the overall control logic while ensuring safe shutdown sequencing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the killing control device uses a killing coil to send signals, then the control function is achieved, but the manufacture becomes complicated and cost increases

Engineering Contradiction:
Improvecontrol function reliabilityVSAvoidmanufacturing simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts and eliminates the killing coil component from the traditional ignition control system. Instead of using a separate killing coil to send shutdown signals, the invention integrates the killing control function directly into the existing ignition circuit through the timing retard circuit and killing switch, thereby simplifying manufacturing while maintaining control reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies multi-functionality by making the ignition circuit module serve dual purposes: normal ignition operation and killing control signal reception. The ignition circuit module processes both standard ignition signals and killing control signals through its existing transistor and capacitor network, eliminating the need for dedicated killing coil hardware.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Speed

If the ignition circuit module power is shortened directly, then the shutdown response is fast, but the engine speed may be too low causing reactivation danger

Engineering Contradiction:
Improveshutdown response speedVSAvoidsafety of engine stopping
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The timing retard circuit performs preliminary action by preparing the circuit state before complete shutdown. The capacitor charges during engine operation and provides a delayed discharge path that maintains ignition capability until the engine has sufficiently decelerated, ensuring safe shutdown timing while maintaining fast response capability.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies manufacturing, reduces costs, ensures safe engine shutdown, and allows for automatic recovery to a ready-to-start state, providing stable and reliable operation with improved safety and reduced reactivation risks.

Implementation Method 1

The coil produces a voltage driving the ignition circuit module of the ignition control device by induction after the coil cutting the magnetic lines of force

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8161942B2Ignition control device
Publication Date: 2012.04.24 ZHENGJIANG FENGLONG ELECTRIC CO LTD
  • US8161942B2 patent drawing
  • US8161942B2 patent drawing
  • US8161942B2 patent drawing

AI summary

The invention provides an ignition control device and a killing control device correspond. An ignition control device comprises an ignition circuit module and a killing control device corresponds. The ignition circuit module comprises a killing control device including a killing switch and a timing retard circuit module connected to the ignition circuit module. When the killing control operates, the ignition circuit stops igniting. The invention has following advantages: reasonable structure, low cost, stable control circuit and safe operation and so on.