Ignition Current Limiting Circuit With Temperature-Matched Reference Voltage

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Solution Overview

Problem

Existing ignition control devices for internal combustion engines face challenges in accurately detecting primary currents due to the positive temperature-dependent characteristic of metal detection resistors, leading to detection errors and increased product costs from additional adjustment steps required to match MOS transistor gate voltages.

Innovation Solution

The solution involves a current limiting circuit with a detection voltage generation unit using a metal current detection resistor and a reference voltage generation unit based on a potential difference between bipolar transistors, which generates a reference voltage with a similar temperature-dependent characteristic, eliminating the need for extra adjustment steps and reducing product costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a metal detection resistor with positive temperature dependent characteristic is used to detect primary current, then the detection voltage varies with temperature change, but using a reference voltage with temperature dependent characteristic (MOS transistor ON resistor) can prevent detection error

Engineering Contradiction:
Improveprimary current detection accuracyVSAvoidadjustment steps for MOS gate voltage matching
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent changes the parameter of the reference voltage generation mechanism from MOS transistor ON resistor to bipolar transistor circuit. The bipolar transistor circuit generates a reference voltage with temperature dependent characteristic that matches the detection voltage's temperature characteristic, eliminating the need for complex adjustment steps while maintaining detection accuracy across temperature variations.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If MOS transistor ON resistor is used to generate reference voltage with temperature dependent characteristic, then detection error can be prevented, but device variation requires matching adjustment and increases unit price

Engineering Contradiction:
Improvecurrent detection accuracyVSAvoidproduct cost due to adjustment steps
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces the expensive MOS transistor-based reference voltage generation (requiring adjustment) with a bipolar transistor circuit that inherently provides temperature-compensated reference voltage. This substitution eliminates the need for costly adjustment steps and reduces manufacturing complexity while maintaining detection accuracy.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If the reference voltage is made to have temperature dependent characteristic to match detection voltage, then detection error is reduced, but additional adjustment steps are required

Engineering Contradiction:
Improvedetection errorVSAvoidadjustment time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The bipolar transistor circuit automatically generates a reference voltage with temperature dependent characteristic that self-adjusts to match the detection voltage's temperature characteristic. This self-service mechanism eliminates the need for external adjustment steps, saving time while maintaining detection accuracy across temperature variations.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach stabilizes the reference voltage, reducing detection errors and eliminating the need for additional adjustment steps, thereby maintaining product cost-effectiveness and accuracy across varying temperatures.

Implementation Method 1

the detection voltage also has a 'positive' temperature dependent characteristic

Methodology Applied
Scientific EffectTemperature dependent characteristic: Thermal Expansion

Implementation Method 2

the reference voltage is generated by a potential difference (proportional to a thermal voltage VT) between a base and an emitter of a first bipolar transistor circuit

Methodology Applied
Scientific EffectPotential difference between base and emitter: Electrical Resistance

Data Source

PatentUS11208977B2Ignition control device and reference voltage adjustment method of ignition control device
Publication Date: 2021.12.28 ASTEMO LTD
  • US11208977B2 patent drawing
  • US11208977B2 patent drawing
  • US11208977B2 patent drawing

AI summary

To provide an ignition control device of an internal combustion engine capable of reducing the number of adjustment steps required for adjustment such as matching of a MOS gate voltage or the like without being affected by device variation. A detection voltage is generated on the basis of a primary current flowing through a current detection resistor having a positive temperature dependent characteristic. A reference voltage is generated by a potential difference between a base and an emitter of a first bipolar transistor circuit and a multiple type second bipolar transistor circuit in which a plurality of bipolar transistors are connected in parallel, and a resistance value of a first resistor connected to the emitter side of the plurality of the bipolar transistor circuit, on the basis of a current having a positive temperature dependent characteristic similar to the current detection resistor.