Ignition Output Stage Discrete Voltage Regulation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing devices for energizing ignition output stages require expensive ASICs and complex charge pumps, which are costly and unnecessary for simple voltage regulation, especially during ignition pulses when energy reserves are depleted.

Innovation Solution

A device using discrete components, including a transistor, capacitor, and supply circuit with a resistor, where the capacitor solely charges the transistor's gate and a diode or zener diode stabilizes the voltage, eliminating the need for an ASIC and reducing component count and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an ASIC with charge pump is used to regulate voltage for ignition output stages, then voltage regulation is achieved, but device complexity and cost increase significantly

Engineering Contradiction:
Improvevoltage regulation reliabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the essential function of voltage regulation from the complex ASIC and implements it using discrete components. Specifically, the capacitor is taken out to solely charge the transistor gate, separating this function from the integrated circuit and enabling simpler external implementation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces expensive ASIC with inexpensive discrete components (transistor, capacitor, resistor, diode). These simple components achieve the required voltage regulation function without the high cost and complexity of integrated circuits, effectively using cheap components to replace expensive ones.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If an ASIC with charge pump is used to maintain gate voltage during energy reserve dips, then ignition current delivery is reliable, but manufacturing cost increases

Engineering Contradiction:
Improveignition current delivery reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses inexpensive discrete components (transistor, capacitor, resistor, diode) to replace expensive ASIC. The capacitor stores energy to maintain gate voltage during supply dips, and the diode prevents discharge, achieving reliable ignition current delivery at low manufacturing cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The capacitor is precharged to a voltage higher than the minimum required for transistor conduction before energy reserve dips occur. This preliminary charging ensures that the gate voltage is maintained even when the supply voltage drops, guaranteeing reliable ignition current delivery without requiring complex active regulation.

Inventive Principle:
Principle #10Preliminary action

3Power

If a capacitor charges the transistor gate during ignition, then ignition current is provided, but gate voltage drops when energy reserve depletes

Engineering Contradiction:
Improveignition current provisionVSAvoidgate voltage stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The capacitor is precharged to a voltage higher than the minimum required for transistor conduction before the ignition event or energy reserve depletion occurs. This ensures that even when the supply voltage drops, the capacitor can maintain the gate voltage at the required level, ensuring the transistor remains conductive and ignition current continues to flow reliably.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The capacitor acts as an intermediary energy storage element between the energy reserve and the transistor gate. It decouples the gate voltage from direct dependence on the energy reserve voltage, allowing the gate to maintain its voltage even when the reserve depletes, thus ensuring continuous ignition current provision.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of manufacture

If discrete components are used instead of ASIC, then cost and complexity are reduced, but voltage regulation precision may be affected

Engineering Contradiction:
Improvemanufacturing costVSAvoidvoltage regulation precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent changes the operating parameters of the transistor by precharging the capacitor to a voltage significantly higher than the minimum conduction threshold. This parameter change creates a voltage margin that compensates for the lower precision of discrete components, ensuring reliable voltage regulation without requiring high-precision components.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for cost-effective, efficient energization of ignition output stages by maintaining gate voltage during energy reserve dips, ensuring reliable ignition current delivery without the need for expensive ASICs, thus reducing overall system costs and complexity.

Implementation Method 1

a capacitor (122) which is connected to the gate connection and is designed to provide the control voltage to the gate connection

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

The supply circuit can have a component which is designed to prevent the capacitor from discharging via the resistor

Methodology Applied
Scientific EffectDiode rectification: Diode

Implementation Method 3

The supply circuit can have a zener diode which is connected to the capacitor in order to stabilize the control voltage

Methodology Applied
Scientific EffectZener breakdown: Diode

Implementation Method 4

the transistor becomes conductive and can provide the ignition current

Methodology Applied
Scientific EffectField effect transistor conduction:

Data Source

PatentEP2349791B1Device for energizing an ignition end stage
Publication Date: 2017.07.12 ROBERT BOSCH GMBH
  • EP2349791B1 patent drawingFigure 1~2a
  • EP2349791B1 patent drawingFigure 2b~2d
  • EP2349791B1 patent drawingFigure 2e~2f

AI summary

The invention relates to a device for energizing an ignition end stage, comprising a transistor (120), a capacitor (122) and a supply circuit (124). The transistor (120) comprises a control input and is designed to provide an ignition current depending on a control voltage present at the control input. The capacitor (122) is connected to the control input of the transistor (120) and is designed to provide the control voltage to the control input. The supply circuit (124) comprises a resistor (231), which is connected between the capacitor (122) and a supply voltage connection (116), wherein the supply circuit (124) is designed to charge the capacitor (122) via the resistor to the control voltage.