Engine Ignition Exciter Control for Adaptive Spark Charging

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Solution Overview

Problem

Conventional engine ignition systems lack precise control over spark rate and energy storage charging, leading to inefficiencies and potential wear on components due to inconsistent energy demands based on environmental and engine conditions.

Innovation Solution

Implementing an electronic controller separate from the exciter to manage excitation commands and feedback signals, allowing for pulse width modulation and precise control of energy storage charging, sparking frequency, and component health monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the exciter operates at the fastest possible charge rate of the energy storage device, then the maximum spark rate is achieved, but the system lacks adaptability to varying environmental and engine conditions

Engineering Contradiction:
Improvespark rateVSAvoidadaptability to conditions
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic control of the exciter charging rate through a controller that adjusts the charge rate based on real-time engine operating conditions and environmental parameters. The system transitions from a fixed maximum charge rate to a variable charge rate that adapts to changing conditions, optimizing both spark rate and adaptability simultaneously.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the charging parameter (charge rate) of the energy storage device based on detected engine conditions and environmental factors. By dynamically adjusting the charge rate parameter rather than operating at a fixed maximum, the system achieves both high productivity when needed and adaptability to varying conditions.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If continuous sparks are produced at a prescribed rate until commanded to stop, then the ignition function is maintained, but energy is wasted and components experience unnecessary wear

Engineering Contradiction:
Improveignition functionVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements a feedback control system where the controller monitors engine operating conditions, combustion status, and igniter performance. Based on this feedback, the controller dynamically adjusts the spark generation commands to the exciter, maintaining reliable ignition function while eliminating unnecessary continuous sparking that wastes energy and causes component wear.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Instead of continuous sparks at a fixed prescribed rate, the system uses periodic spark action controlled by the feedback system. Sparks are generated only when needed based on real-time conditions, transforming the continuous operation into conditional periodic operation that reduces energy loss while maintaining ignition reliability.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If a separate electronic controller is implemented to manage excitation commands and feedback signals, then precise control over spark rate and energy storage charging is achieved, but device complexity increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The separate electronic controller is designed to perform multiple functions: managing excitation commands to the exciter, processing feedback signals from the engine, determining optimal spark timing and rate, and controlling energy storage charging parameters. By consolidating these multiple functions into a single multi-functional controller, the system achieves precise control while minimizing the increase in overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12486822B2Engine ignition systems and control methods therefor
Publication Date: 2025.12.02 HAMILTON SUNDSTRAND CORP
  • US12486822B2 patent drawing

AI summary

In accordance with at least one aspect of this disclosure, a method can include controlling firing of an exciter of an engine with an electronic controller separate from the exciter as a function of at least one excitation command from the electronic controller and at least one feedback signal from the exciter operatively connected to the electronic controller.