Ignition Advance Control via Fuel Micro-Injection for Catalyst Priming

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Solution Overview

Problem

Internal combustion engines face challenges in maintaining combustion stability and meeting emission standards, particularly when catalysts are not activated at lower operating temperatures, requiring adjustments in ignition timing that impact engine performance and emissions.

Innovation Solution

A process for determining the ignition advance setpoint in internal combustion engines, which involves calculating a micro-injection yield and using it to adjust the ignition timing, thereby optimizing engine torque and efficiency while ensuring catalyst activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If the ignition advance is delayed to prime the catalyst at lower operating temperatures, then the catalyst becomes activated and can treat pollutants effectively, but the combustion stability deteriorates and engine performance is reduced

Engineering Contradiction:
Improvepollutant emissionsVSAvoidcombustion stability
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The fuel injection is divided into two separate quantities: a main quantity injected at the conventional timing and an auxiliary quantity injected in micro-injection mode around the combustion Top Dead Center. This segmentation allows the main fuel quantity to maintain stable combustion while the auxiliary quantity provides additional calories to prime the catalyst, thereby resolving the contradiction between combustion stability and catalyst activation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The auxiliary fuel quantity is injected in advance around the combustion Top Dead Center, before the main combustion event completes. This preliminary action ensures that the additional fuel is available to boost the exhaust temperature and activate the catalyst without disrupting the main combustion stability, as the auxiliary injection occurs after the ignition of the air/main fuel mixture.

Inventive Principle:
Principle #10Preliminary action

2Temperature

If the ignition advance is delayed to add calories to the exhaust line, then the catalyst priming temperature is reached, but the engine torque and overall efficiency are reduced

Engineering Contradiction:
Improveexhaust temperatureVSAvoidengine torque
Core Design Contradiction:
TemperatureVSPower

Solution Approach 1:

By segmenting the fuel injection into main and auxiliary quantities with different timing, the patent achieves exhaust temperature increase through the auxiliary micro-injection without requiring a global delay of the ignition advance. The main fuel quantity maintains the optimal ignition timing for engine torque, while the auxiliary quantity adds the necessary calories to the exhaust line.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The auxiliary fuel injection creates a secondary combustion event that copies the energy release function but at a different timing (around TDC). This copied combustion event specifically targets exhaust temperature increase for catalyst priming, while the main combustion event maintains optimal ignition timing for engine power output.

Inventive Principle:
Principle #26Copying

3Object-generated harmful factors

If micro-injection is activated to improve combustion stability and catalyst priming, then pollutant treatment is enhanced, but the device complexity increases

Engineering Contradiction:
Improvepollutant emissionsVSAvoidinjection system complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The existing fuel injection system is made multi-functional by enabling it to operate in two modes: conventional injection for main fuel delivery and micro-injection for auxiliary fuel delivery. This universality allows the same injection hardware to perform both catalyst priming and normal fuel injection functions, avoiding the need for separate dedicated micro-injection hardware and thereby minimizing the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process allows for precise management of engine torque and improved combustion stability, optimizing engine performance and reducing pollutant emissions by ensuring effective catalyst operation across a range of temperatures.

Implementation Method 1

spark-ignition internal combustion engine

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

injection of a quantity of auxiliary fuel, referred to as micro-injection, into the cylinder

Methodology Applied
Scientific EffectFuel injection: Injector

Data Source

PatentEP4182554B1Method for determining the ignition timing of a spark ignition internal combustion engine
Publication Date: 2025.04.09 STELLANTIS AUTO SAS
  • EP4182554B1 patent drawingFigure 1~2

AI summary

The present invention relates to a method for determining an ignition-advance setpoint (CAA) for a controlled-ignition internal combustion engine, comprising the steps of determining a torque setpoint (Cc), an effective torque (Ce), a first ignition-advance efficiency (RAAsmi) which is a function of the torque setpoint (Cc) and of the effective torque (Ce), in the case of a mode in which fuel is injected without microinjection, and a status, activated or non-activated, of a fuel-injection mode for which some of this fuel is intended to be injected by microinjection (Smi), characterized in that it further comprises the steps of determining a microinjection efficiency (Rmi), of determining the efficiency of ignition advance with microinjection (RAAami), from the microinjection efficiency (Rmi) and from the first ignition-advance efficiency (RAAsmi), of determining and applying the ignition-advance setpoint (CAA) as a function of the previously determined efficiency of the ignition advance with microinjection (RAAami).