Ignition Device Plasma Impedance Matching

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Solution Overview

Problem

Existing ignition devices for internal combustion engines face challenges in efficiently utilizing electromagnetic wave energy due to impedance mismatching, particularly when using multiple switches for impedance adjustment, which leads to power loss and difficulty in matching impedance with the varying plasma formation space.

Innovation Solution

The ignition device employs a power supply capable of generating high-frequency electromagnetic waves at multiple frequencies, adjusting the frequency output based on the impedance state of the plasma formation space to achieve impedance matching, using a combination of oscillators, a combiner, and a power supply control unit to optimize energy utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple switches are used for impedance matching, then impedance adjustment capability is improved, but power loss increases and switching speed decreases

Engineering Contradiction:
Improveimpedance adjustment capabilityVSAvoidpower loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent extracts the switching function from the impedance matching mechanism and replaces it with a continuous variable impedance adjustment mechanism. The variable impedance element (such as a variable capacitor or inductor) directly adjusts impedance without requiring multiple discrete switches, thereby eliminating switching losses while maintaining impedance adaptation capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical switching system with an electronic field-based impedance adjustment system. Instead of physically switching between multiple discrete impedance elements, the system uses a continuously controllable variable impedance element that adjusts impedance through electronic control, eliminating mechanical wear and switching power losses.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If multiple switches are used for impedance matching, then impedance adjustment capability is improved, but switching time increases

Engineering Contradiction:
Improveimpedance adjustment capabilityVSAvoidswitching speed
Core Design Contradiction:
Adaptability or versatilityVSSpeed

Solution Approach 1:

The patent removes the discrete switching mechanism and replaces it with a continuous adjustment mechanism using a variable impedance element. This allows impedance to be adjusted continuously without the time delays associated with sequential switch operations, achieving both adaptability and speed.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transforms the static, discrete impedance levels provided by multiple switches into a dynamic, continuously adjustable impedance. The variable impedance element can change impedance values continuously and rapidly in response to plasma formation space conditions, achieving both adaptability and fast response time.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If single frequency electromagnetic wave is used, then power supply simplicity is improved, but impedance matching capability deteriorates

Engineering Contradiction:
Improvepower supply simplicityVSAvoidimpedance matching capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent makes the single-frequency power supply universal by combining it with a variable impedance element that can adapt to different plasma states. The power supply itself remains simple and single-frequency, but the overall system gains impedance matching capability through the variable impedance component, allowing one frequency to serve multiple impedance matching purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent introduces a variable impedance element as an intermediary between the simple single-frequency power supply and the plasma formation space. This intermediary component performs the impedance matching function, allowing the power supply to remain simple while the system as a whole achieves adaptability to varying plasma conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for efficient energy use of electromagnetic waves by dynamically matching impedance with the changing plasma formation space, reducing reflected power and enhancing ignition efficiency.

Implementation Method 1

an electromagnetic wave power supply that generates the electromagnetic wave and delivers an electromagnetic wave power to the spark plug

Methodology Applied
Scientific EffectElectromagnetic wave generation: Electromagnetic Induction

Implementation Method 2

the spark plug configured to emit an electromagnetic wave to a plasma formation space between the inner conductor and the outer conductor to generate a plasma

Methodology Applied
Scientific EffectPlasma generation: Plasma

Data Source

PatentUS10772184B2Ignition device
Publication Date: 2020.09.08 DENSO CORP
  • US10772184B2 patent drawing
  • US10772184B2 patent drawing
  • US10772184B2 patent drawing

AI summary

An ignition device ignites a mixture of air and fuel gas by plasma to generate an initial flame. The ignition device includes a spark plug having an inner conductor, a cylindrical outer conductor that holds the inner conductor inside, and a dielectric provided between the inner conductor and the outer conductor, and the spark plug configured to emit an electromagnetic wave to a plasma formation space between the inner conductor and the outer conductor to generate a plasma. The ignition device includes an electromagnetic wave power supply that generates the electromagnetic wave by inputting the electromagnetic wave power Ps to the spark plug and a power supply control unit that controls the electromagnetic wave power supply. The electromagnetic wave power supply is configured to generate high frequency power at a number of different frequencies. The power supply control unit outputs at least one of the plurality of high frequency powers generated by the electromagnetic wave power supply as the electromagnetic wave power.