Ignition Timing Control Using Neural Network Knocking Estimation

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Solution Overview

Problem

Existing ignition timing control systems for internal combustion engines face challenges in accurately detecting knocking intensity due to mechanical vibrations, leading to false determinations and excessive retarding of ignition timing, especially when using learned neural networks that are not pre-trained for specific engine vibrations, resulting in reduced engine output.

Innovation Solution

An ignition timing control device that employs a storage unit with a pre-learned normal signal generation model and neural networks to remove unlearned noise components from knocking sensor outputs, allowing for accurate estimation of knocking intensity without a pressure sensor, and adjusts ignition timing based on predicted values and differences in estimated knocking intensity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a pressure sensor is used to detect knocking intensity, then measurement precision is improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improveknocking intensity detection accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a virtual copy of the pressure sensor's measurement capability by training a neural network to replicate the relationship between knocking sensor vibrations and pressure sensor readings. The learned model reproduces the pressure sensor's knocking intensity detection function using only the knocking sensor's output, eliminating the need for the actual pressure sensor while maintaining measurement precision.

Inventive Principle:
Principle #26Copying

2Device complexity

If a learned neural network is used to estimate knocking intensity from knocking sensor output, then device complexity is reduced, but measurement precision deteriorates due to unlearned engine vibrations

Engineering Contradiction:
Improvesensor system complexityVSAvoidknocking intensity detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent extracts and removes the harmful unlearned vibration components from the knocking sensor output before feeding it to the neural network. By separating the useful knocking signal from the harmful mechanical vibration noise, the system maintains high measurement precision while using only the knocking sensor and neural network, without requiring a pressure sensor.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If ignition timing is excessively retarded to prevent false knocking detection, then reliability is improved, but productivity decreases due to reduced engine output

Engineering Contradiction:
Improveknocking detection reliabilityVSAvoidengine output
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements a feedback mechanism where the neural network continuously monitors the knocking sensor output and adjusts the ignition timing based on the estimated knocking intensity. The system only retards ignition timing when actual knocking is detected, not during normal mechanical vibrations, thereby maintaining both reliability in knocking detection and productivity by avoiding excessive ignition timing retardation.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11346316B2Ignition timing control device for internal combustion engine
Publication Date: 2022.05.31 TOYOTA JIDOSHA KK
  • US11346316B2 patent drawing
  • US11346316B2 patent drawing
  • US11346316B2 patent drawing

AI summary

An ignition timing control device includes a storage device that stores a normal signal generation model configured to output, upon receiving an output value of a knocking sensor, a noise-removed output value therefrom which an unlearned noise component value has been removed, and a first learned neural network pre-learned to output, upon receiving one of the output value of the knocking sensor and the noise-removed output value, an estimated value of a knocking intensity representative value, and a processor that acquires the estimated value by inputting the output value of the knocking sensor to the normal signal generation model and inputting the noise-removed output value to the first learned neural network, and executes retarding control of an ignition timing based on the acquired estimated value.