IGZO TFT Oxygen Vacancy Passivation via Fluorine Treatment

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Solution Overview

Problem

Metal oxide semiconductors, such as zinc oxide and indium gallium zinc oxide, used in thin film transistors (TFTs) are prone to oxygen vacancies, leading to unstable TFTs and negative threshold voltages, which affect the stability and performance of the devices.

Innovation Solution

Treating the metal oxide layer with a fluorine containing gas or plasma to fill oxygen vacancies and prevent oxygen loss, thereby stabilizing the TFTs and eliminating negative threshold voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a metal oxide layer is used in TFT fabrication, then the device benefits from high carrier mobility, low processing temperature, and optical transparency, but the metal oxide layer is susceptible to oxygen vacancies that cause instability and negative threshold voltage

Engineering Contradiction:
ImproveTFT stabilityVSAvoidoxygen vacancies
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by performing fluorine treatment on the metal oxide layer before subsequent processing steps. The fluorine is introduced into the metal oxide layer in advance to fill oxygen vacancies and passivate the material, preventing instability and threshold voltage shifts before they affect device performance

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses fluorine as an intermediary substance to resolve the contradiction. Fluorine atoms act as mediators that fill oxygen vacancies in the metal oxide layer, stabilizing the material without requiring changes to the fundamental metal oxide structure or composition

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If oxygen vacancies are present in the metal oxide channel layer, then the TFT exhibits negative threshold voltage, but eliminating oxygen vacancies requires additional processing steps

Engineering Contradiction:
Improvethreshold voltage controlVSAvoidprocessing steps
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges the fluorine treatment step with the existing metal oxide layer deposition and annealing process. By introducing fluorine during or after the metal oxide formation, the patent combines multiple functions (deposition, oxygen vacancy filling, and passivation) into an integrated process flow, minimizing additional complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs parameter changes by adjusting the fluorine introduction conditions (such as fluorine gas flow rate, treatment temperature, and treatment duration) to optimize oxygen vacancy filling while maintaining control over threshold voltage. This allows precise tuning of electrical properties through controlled parameter variation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The fluorine treatment results in more stable TFTs with improved performance by reducing oxygen vacancies and preventing negative threshold voltages, enhancing the reliability and efficiency of the devices.

Implementation Method 1

The fluorine treatment of the metal oxide layer fills any oxygen vacancies in the metal oxide channel layer

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

generating a first remote plasma, treating the metal oxide layer with first fluorine radicals

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 3

treating the metal oxide layer with a fluorine containing gas or plasma

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Data Source

PatentUS10134878B2Oxygen vacancy of IGZO passivation by fluorine treatment
Publication Date: 2018.11.20 APPLIED MATERIALS INC
  • US10134878B2 patent drawing
  • US10134878B2 patent drawing
  • US10134878B2 patent drawing

AI summary

Embodiments of the present disclosure generally relate to methods for forming a TFT having a metal oxide layer. The method may include forming a metal oxide layer and treating the metal oxide layer with a fluorine containing gas or plasma. The fluorine treatment of the metal oxide layer helps fill the oxygen vacancies in the metal oxide channel layer, leading to a more stable TFT and preventing a negative threshold voltage in the TFT.