III-Nitride Multilayer Spacer for Electron Mobility and Stability

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Solution Overview

Problem

The addition of an AlN spacer layer in III-Nitride devices increases ohmic contact resistance and leads to poor morphological epitaxial growth, crystalline defects, and mechanical issues such as warping or cracking due to lattice constant mismatch, which negatively impacts the performance and reliability of the devices.

Innovation Solution

A multilayer spacer structure is introduced, comprising a III-Nitride interlayer and a polarization layer with different in-plane lattice constants, which reduces lattice mismatch and enhances electron mobility while maintaining effective carrier confinement, thereby improving epitaxial growth and mechanical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If an AlN spacer layer is added to increase piezoelectric charge at the interface, then electron mobility is enhanced, but ohmic contact resistance increases

Engineering Contradiction:
Improveelectron mobilityVSAvoidohmic contact resistance
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The single AlN spacer layer is segmented into a multilayer structure with alternating AlN and AlGaN layers. This segmentation allows the structure to maintain the piezoelectric charge enhancement benefit while reducing the overall AlN content to lower ohmic contact resistance. The multiple thinner AlN layers distributed through the spacer region provide cumulative piezoelectric effect without the concentrated resistance problem of a single thick layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the spacer layer are assigned different material compositions (AlN vs AlGaN) with varying Al content. The AlN layers provide high piezoelectric charge locally at critical interfaces, while AlGaN regions provide lower resistance pathways. This local quality variation optimizes both electron mobility enhancement and resistance reduction in different spatial zones of the spacer structure.

Inventive Principle:
Principle #3Local quality

2Speed

If an AlN spacer layer is added to enhance piezoelectric charge, then electron mobility increases, but epitaxial growth quality deteriorates

Engineering Contradiction:
Improveelectron mobilityVSAvoidepitaxial growth quality
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The spacer is divided into multiple thin alternating layers of AlN and AlGaN rather than one thick AlN layer. This segmentation reduces the continuous high-Al-content region that causes morphological defects during epitaxial growth, while still providing sufficient piezoelectric charge through the distributed AlN layers to enhance electron mobility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spacer structure uses a composite of AlN and AlGaN materials with different Al contents. This composite structure combines the high piezoelectric properties of AlN with the more growth-friendly characteristics of AlGaN, achieving both improved electron mobility and better epitaxial growth quality by leveraging the complementary properties of the two materials.

Inventive Principle:
Principle #40Composite materials

3Speed

If an AlN spacer layer is added to increase piezoelectric charge, then electron mobility is enhanced, but mechanical stability deteriorates due to lattice mismatch

Engineering Contradiction:
Improveelectron mobilityVSAvoidmechanical stability
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

The continuous high-Al-content AlN spacer is segmented into alternating layers with AlGaN. This segmentation breaks up the large lattice mismatch stress concentration, distributing mechanical stress more evenly throughout the spacer structure. The lower-Al-content AlGaN layers act as stress-relief zones between the high-piezoelectric AlN layers, preventing crack formation and warping.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The composite AlN/AlGaN spacer structure combines materials with different lattice constants and mechanical properties. The AlGaN layers with lower Al content provide mechanical compliance and stress relief, while the AlN layers provide the necessary piezoelectric charge. This composite approach balances mechanical stability requirements with electrical performance enhancement.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multilayer spacer structure enhances electron mobility, reduces contact resistance, and improves the morphological and mechanical integrity of III-Nitride devices, leading to increased reliability and stability by mitigating lattice mismatch-related issues.

Implementation Method 1

A III-Nitride device, such as a transistor, based on a III-Nitride heterojunction can typically exploit inherent piezoelectric and spontaneous polarization fields and subsequent generation of a two-dimensional electron gas (2DEG).

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

exploit inherent piezoelectric and spontaneous polarization fields and subsequent generation of a two-dimensional electron gas (2DEG)

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS8659030B2III-nitride heterojunction devices having a multilayer spacer
Publication Date: 2014.02.25 INFINEON TECHNOLOGIES AMERICAS CORP
  • US8659030B2 patent drawing
  • US8659030B2 patent drawing
  • US8659030B2 patent drawing

AI summary

In accordance with one implementation of the present disclosure, a III-Nitride heterojunction device includes a III-Nitride channel layer, a III-Nitride multilayer spacer situated over the III-Nitride channel layer, and a III-Nitride barrier layer situated over the III-Nitride multilayer spacer. A two-dimensional electron gas (2DEG) is formed near an interface of said III-Nitride Channel layer and said III-Nitride multilayer spacer. The III-Nitride multilayer spacer includes a III-Nitride interlayer. In one implementation, the III-Nitride multilayer spacer includes a III-Nitride polarization layer that is situated over the III-Nitride interlayer. The III-Nitride polarization layer has a higher total polarization than the III-Nitride interlayer, the III-Nitride channel layer, and the III-Nitride barrier layer.