III-V Infrared Image Sensor Structure for Broader Wavelength Response

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Solution Overview

Problem

Existing image sensors, particularly CMOS image sensors, face limitations in detecting infrared wavelengths due to narrower wavelength coverage, lower absorption coefficients, and slower carrier mobility compared to silicon-based p-n junction diodes.

Innovation Solution

The use of III-V compound layers with wide infrared wavelength coverage, high absorption coefficients, and high carrier mobility, combined with transistors and structures like shallow trench isolation and epitaxy layers, enhances the performance of infrared image sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If silicon substrates with p-n junction diodes are used in CMOS image sensors, then the device structure and manufacturing process are well-established and reliable, but the infrared wavelength coverage is limited and response speed is reduced

Engineering Contradiction:
Improvemanufacturing reliabilityVSAvoidinfrared wavelength coverage
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the material parameter from silicon to III-V compound materials (such as InAlGaAs), which fundamentally alters the optical and electrical properties to enable broader infrared wavelength coverage while maintaining manufacturing reliability through established epitaxial growth techniques

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures combining III-V compound layers with silicon substrates, integrating the advantages of both materials: the III-V layer provides superior infrared detection properties while the silicon substrate offers mechanical support and existing CMOS compatibility

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If silicon substrates with p-n junction diodes are used in CMOS image sensors, then the manufacturing process is mature and cost-effective, but the carrier mobility and response speed are limited

Engineering Contradiction:
Improvemanufacturing easeVSAvoidcarrier mobility
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent changes the material composition parameter from pure silicon to III-V compound materials, which inherently possess higher carrier mobility due to their material properties, thereby improving response speed while using established epitaxial manufacturing techniques

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If silicon-based sensors are used, then the structure is simple and manufacturing is straightforward, but the absorption coefficient in infrared region is low and light current leakage occurs

Engineering Contradiction:
Improvestructure complexityVSAvoiddetection accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent uses composite material structures with III-V compound layers that provide high infrared absorption coefficients, improving detection accuracy while maintaining relatively simple device architecture through epitaxial layer growth

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces intermediate layers and structures (such as buffer layers and isolation structures) that mediate between the silicon substrate and the III-V compound layer, enabling effective infrared detection while managing the complexity of the heterogeneous structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The III-V compound layers enable wider infrared response, faster pixel response, and improved light detection capabilities, surpassing the limitations of silicon-based sensors.

Implementation Method 1

epitaxially grown using techniques like MBE or MOCVD

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Implementation Method 2

photodiode elements and MOS transistors, to collect photo energy to convert images to streams of digital data

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS12615864B2Infrared image sensor component manufacturing method
Publication Date: 2026.04.28 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12615864B2 patent drawing
  • US12615864B2 patent drawing
  • US12615864B2 patent drawing

AI summary

A method includes following steps. A first III-V compound layer is epitaxially grown over a semiconductive substrate. The first III-V compound layer has an energy gap in a gradient distribution. A source/drain contact is formed over the first III-V compound layer. A gate structure is formed over the first III-V compound layer.