III-V Semiconductor Device Metal-III-V Contact Layer

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Solution Overview

Problem

III-V compound semiconductor devices face challenges in reducing resistance in the source/drain extension regions and contact resistance to achieve high-frequency operation, as existing technologies struggle to maximize performance due to high resistance in these areas.

Innovation Solution

The implementation of a III-V compound semiconductor device with a metallic contact layer comprising a metal-III-V semiconductor compound, which is partially or fully embedded in the source/drain regions, and a silicide contact layer embedded in the gate stack structure, along with epitaxial growth and recessed source/drain regions, to reduce external and intrinsic resistances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional metal contacts are used on III-V semiconductor source/drain regions, then the device structure is simple, but the contact resistance is high and performance is limited

Engineering Contradiction:
Improvecontact resistanceVSAvoidcontact structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies composite materials by forming a metal-III-V compound semiconductor layer that combines metal atoms with III-V semiconductor atoms. This composite structure creates an intermediate layer between the metal contact and the source/drain region, improving lattice matching and reducing contact resistance while maintaining structural integrity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The metal-III-V compound semiconductor layer acts as an intermediary between the metal contact and the III-V semiconductor source/drain region. This intermediate layer facilitates better atomic-level interface matching, reducing misfit dislocations and contact resistance without requiring complex multi-layer structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If source/drain regions are extended to reduce resistance, then conductivity improves, but device area increases and scaling is limited

Engineering Contradiction:
Improvesource/drain resistanceVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent changes the material parameter of the source/drain region by forming a metal-III-V compound semiconductor layer with different compositional parameters (metal to III-V atom ratio). This allows optimization of electrical conductivity without changing the geometric dimensions, enabling resistance reduction while maintaining compact device area.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the total resistance of the device by enhancing conductivity between metal contacts and source/drain regions, thereby improving the performance and frequency capabilities of III-V semiconductor CMOS devices.

Implementation Method 1

annealing at a raised temperature to form a metallic metal-semiconductor compound material

Methodology Applied
Scientific EffectAnnealing: Annealing

Implementation Method 2

forming a metallic material comprising a metal-III-V semiconductor compound

Methodology Applied
Scientific EffectSolid-state reaction: Chemical Bonding

Implementation Method 3

epitaxial growth and recessed source/drain regions

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentUS9391153B2III-V compound semiconductor device having metal contacts and method of making the same
Publication Date: 2016.07.12 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US9391153B2 patent drawing
  • US9391153B2 patent drawing
  • US9391153B2 patent drawing

AI summary

A semiconductor device comprises a semiconductor substrate; a channel layer of at least a first III-V semiconductor compound above the semiconductor substrate; a gate stack structure above a first portion of the channel layer; a source region and a drain region comprising at least a second III-V semiconductor compound above a second portion of the channel layer; and a first metal contact structure above the S/D regions comprising a first metallic contact layer contacting the S/D regions. The first metallic contact layer comprises at least one metal-III-V semiconductor compound.