Chemical Passivation of III-V Semiconductor Surfaces

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Solution Overview

Problem

The existing chemical passivation processes for III-V semiconductor surfaces using polyphosphazene films require electrochemical assistance, making them impractical for industrial-scale implementation due to complex operations and equipment requirements.

Innovation Solution

A method for forming polyphosphazene films on III-V semiconductor surfaces without electrochemical assistance by depositing a P,N polymer film in liquid ammonia with a phosphorus-based oxidizing additive, such as PCl5, at open circuit potential, which simplifies the process and eliminates the need for electrochemical equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrochemical assistance is used to form polyphosphazene films on III-V semiconductor surfaces, then film quality and surface passivation are improved, but device complexity and operational difficulty increase

Engineering Contradiction:
Improvesurface passivation qualityVSAvoidelectrochemical equipment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the electrochemical assistance step from the film formation process. By eliminating the electrochemical power supply and polarization requirements, the process becomes a simple chemical deposition that can be performed without complex electrochemical equipment, while still achieving high-quality surface passivation through the chemical reaction between the phosphorus-containing additive and the semiconductor surface in liquid ammonia.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The semiconductor surface itself serves as the reactive substrate that automatically forms the polyphosphazene film through chemical interaction with the phosphorus-containing additive in liquid ammonia. The surface acts as both the target and the reaction medium, eliminating the need for external electrochemical control systems.

Inventive Principle:
Principle #25Self-service

2Reliability

If electrochemical assistance is used to form polyphosphazene films, then film formation is achieved, but ease of operation and ease of manufacture deteriorate

Engineering Contradiction:
Improvefilm formation capabilityVSAvoidindustrial scalability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent removes the electrochemical assistance requirement, transforming the process into a simple chemical deposition that can be easily implemented in industrial manufacturing. The film formation is achieved through direct chemical reaction between the phosphorus-containing additive and the semiconductor surface in liquid ammonia, without requiring complex electrochemical equipment or specialized operational procedures.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the fundamental mechanism of film formation from electrochemical to purely chemical. By introducing a phosphorus-containing additive that reacts chemically with the semiconductor surface in liquid ammonia, the process parameters are simplified to include only temperature control and chemical concentration, making the process much easier to manufacture and scale industrially.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If electrochemical assistance is used, then polyphosphazene film deposition is achieved, but process simplicity and productivity are reduced

Engineering Contradiction:
Improvefilm deposition qualityVSAvoidindustrial production efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent extracts the electrochemical assistance step, reducing the process to a simple chemical deposition that can be performed continuously without complex equipment. This dramatically improves productivity by eliminating the need for electrochemical power supplies, polarization control, and associated complex operations, while still achieving high-quality film deposition.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the electrochemical system with a purely chemical system. Instead of using electrical fields and electrochemical reactions, the film deposition is achieved through chemical reactions between the phosphorus-containing additive and the semiconductor surface in liquid ammonia, simplifying the entire process and improving industrial production efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for the formation of a high-quality, ultra-thin polyphosphazene film on III-V semiconductor surfaces, characterized by a distinct XPS photoelectron spectrometry spectrum, enabling efficient surface passivation compatible with industrial manufacturing processes and maintaining surface order without complex electrochemical operations.

Implementation Method 1

a chemical additive with oxidizing power comprising phosphorus, and generating electric charge carriers in said surface

Methodology Applied
Scientific EffectChemical oxidation: Oxidation

Implementation Method 2

generating electric charge carriers in said surface

Methodology Applied
Scientific EffectCharge carrier generation: Photoelectric Effect

Implementation Method 3

a P,N polymer film is formed on said surface by deposition in a solvent comprising liquid ammonia

Methodology Applied
Scientific EffectChemical deposition: Chemical Vapour Deposition

Implementation Method 4

formation of a monomer equivalent of the polyphosphazene

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Data Source

PatentEP2721634B1Method for chemically passivating a surface of a product made of a iii-v semiconductor, and the product obtained using such a method
Publication Date: 2018.01.03 CENT NAT DE LA RECH SCI (C N R S)
  • EP2721634B1 patent drawingFigure 1~3b
  • EP2721634B1 patent drawingFigure 4~4a
  • EP2721634B1 patent drawing

AI summary

The invention relates to a method for chemically passivating a surface of a product made of a III-V semiconductor, in which: a) a P(N) polymer film (6) is formed by deposition in a solvent comprising liquid ammonia. The film is formed by deposition in the solvent without electrochemical assistance, in the presence of a phosphorus-comprising oxidizing additive generating electrical charge carriers on said surface.