IIoT Parameter Control Layout for Consistent Production Quality

The patent creates a virtual copy of the production line devices in the form of digital twins. These digital twins replicate the physical devices' parameters, states, and behaviors, allowing parameter optimization to be performed on the virtual model and then automatically transferred to the physical devices. This eliminates manual parameter copying and updates across multiple devices.

The patent introduces an intermediary system comprising a server and digital twin technology that mediates between parameter optimization needs and device updates. The server acts as an intermediary that receives optimization requests, processes them through the digital twin model, and automatically distributes optimized parameters to all connected production line devices, eliminating manual intervention.

The patent enables the production line devices to self-update their parameters through the digital twin system. When optimization is performed on the digital twin, the system automatically pushes updated parameters to the physical devices without requiring manual intervention. The devices receive and apply parameter updates autonomously, significantly reducing labor requirements.

The patent replaces the manual mechanical process of parameter updating with an automated information-based system. Instead of physically accessing each device to change parameters, the system uses digital communication networks to transmit optimized parameters electronically to all devices, eliminating the need for manual operations.

The patent creates a universal parameter management system that serves all production line devices of the same type through a common digital twin model. The system can simultaneously manage and optimize parameters for multiple devices, ensuring they all operate with consistent, optimized parameters while maintaining the ability to adapt to specific device requirements when necessary.

The patent implements a feedback mechanism where the digital twin continuously monitors the performance and product quality of physical devices. Based on this feedback, the system automatically adjusts and optimizes parameters across all devices to maintain consistent product quality. The feedback loop ensures that any deviations in parameter performance are detected and corrected systematically.