IIoT Management Platform Segmentation for Production Line Abnormality Control
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Solution Overview
Problem
Large-scale production lines face challenges in centralized control due to the need for material transport across lines or plants, leading to increased pressure on centralized control servers and reduced efficiency in data computing.
Innovation Solution
A system of industrial internet of things with an independent management platform that includes a user platform, service platform, management platform, sensor network platform, and object platform, where the management platform uses sub-platforms for each production line stage, allowing for independent data management and control parameter adjustments based on sensing detection data.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If centralized control is used for the entire production line, then production control can be achieved through unified management, but the pressure on centralized control servers becomes huge and data computing efficiency decreases
Solution Approach 1:
The management platform is divided into multiple independent sub-platforms, each responsible for a specific production line stage. This segmentation distributes the control workload across multiple independent units, reducing the pressure on any single centralized server while maintaining unified production control capability.
2Ease of operation
If centralized control is used for the entire production line, then unified management is achieved, but data computing efficiency is reduced
Solution Approach 1:
The management platform is divided into multiple independent sub-platforms, each responsible for a specific production line stage. This segmentation distributes the control workload across multiple independent units, reducing the pressure on any single centralized server while maintaining unified production control capability.
Data Source
AI summary
A system of an industrial internet of things with independent management platform for abnormal judgment and production control of a production line and a control method are provided. The system includes a user platform, a service platform, a management platform, a sensor network platform, and an object platform. The service platform and sensor network platform use a centralized arrangement, and the management platform uses an independent arrangement. The management platform includes a plurality of sub-platforms; each of the sub-platforms corresponds to a type of a production line stage; the type of the production line stage comprises a first stage and a second stage. The management platform receives sensing detection data transmitted by the object platform. A sub-platform determines whether the production line is abnormal based on the sensing detection data; and in response to the production line being abnormal, adjusts a control parameter of the production line stage.