Illuminated Bocce Ball With Removable LED Cap Assembly

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Solution Overview

Problem

Existing Bocce balls with chemoluminescent sticks have short illumination durations, requiring frequent replacements, which is burdensome and costly, and the LED illuminated versions face issues with smooth rolling and battery replacement difficulties, especially in dark conditions.

Innovation Solution

An LED illuminated Bocce ball with a removable cap assembly that includes a multi-function push button switch and a U-shaped bridle to hold batteries, allowing easy activation and deactivation of the LED bulb without tools, and a watertight seal to prevent moisture ingress, with a design that allows smooth rolling and easy battery replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a chemoluminescent stick is inserted into the ball, then the ball can be illuminated at night, but the illumination duration is short and requires frequent replacement

Engineering Contradiction:
Improveillumination durationVSAvoidtime for replacement
Core Design Contradiction:
Illumination intensityVSLoss of time

Solution Approach 1:

The patent replaces the chemoluminescent stick (chemical system) with an LED bulb powered by batteries (electrical system). This substitution provides significantly longer illumination duration while allowing easy replacement of the entire light assembly without frequent interruptions to gameplay.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The lighting system is segmented into a removable cap assembly that contains the LED bulb and batteries. This modular design allows the entire light assembly to be easily removed and replaced as a unit, minimizing the time loss associated with replacement while maintaining long illumination duration.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If an external switch is mounted on the plug flange, then the light can be manually controlled, but the switch can be accidentally bumped ON or OFF during play

Engineering Contradiction:
Improvemanual switch controlVSAvoidswitch stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The switch mechanism is nested within the cap assembly structure, with the plunger switch housed inside the cap bore. This nesting protects the switch from accidental external contact while still allowing intentional activation through the provided access mechanism, thereby improving both operational ease and reliability.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Stability of the object's composition

If a screw is used to hold the batteries in place, then the batteries are securely mounted, but battery replacement requires a screwdriver that may not be available

Engineering Contradiction:
Improvebattery mounting securityVSAvoidbattery replacement ease
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The screw fastening mechanism is extracted from the battery mounting system. Instead of securing batteries with screws, the patent uses a elastic retainer or snap-fit mechanism that allows batteries to be securely held during play but easily removed and replaced without requiring any tools, directly addressing the ease of repair requirement.

Inventive Principle:
Principle #2Taking out (Extraction)

4Extent of automation

If the plug is fully inserted into the bore, then the LED activates, but the ball cannot roll smoothly across the surface

Engineering Contradiction:
Improveautomatic LED activationVSAvoidrolling smoothness
Core Design Contradiction:
Extent of automationVSSpeed

Solution Approach 1:

The plug is designed to be partially inserted into the bore rather than fully inserted. This partial insertion provides sufficient activation of the LED switch while leaving enough protrusion to maintain smooth rolling contact with the playing surface, thereby achieving both automatic activation and rolling smoothness simultaneously.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides prolonged illumination, easy switch operation, and tool-free battery replacement, enhancing gameplay experience by ensuring consistent lighting and preventing moisture issues, thus improving player enjoyment and game efficiency.

Implementation Method 1

Mounted on the LED cap assembly is a downward extending, longitudinally aligned LED bulb

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

A watertight seal is created between the spherical body and the cap assembly to protect the LED bulb, circuit board, switch and batteries

Methodology Applied
Scientific EffectWatertight seal:

Data Source

PatentUS8663040B2Illuminated game ball and kit
Publication Date: 2014.03.04 KORTEGAST BEDE
  • US8663040B2 patent drawing
  • US8663040B2 patent drawing
  • US8663040B2 patent drawing

AI summary

An improved LED illuminated game ball designed to be used in Bocce or Petanque. The game ball includes a solid, opaque spherical body with a threadingly connected illuminated cap assembly that is axially aligned and partially extends into the spherical body. The illuminated cap assembly includes an outer housing, and intermediate member, and a lower inner housing. Mounted on the intermediate member is a PCB with a multi-functional switch and a longitudinally aligned plunger switch. The intermediate member also includes a downward extend bridle with a downward extending LED bulb. Located inside the bridle is a plurality of stacked watch batteries. The outer housing includes top plate with a transversely aligned slot and a plunger bore through which the plunger switch and the closed neck on a sealing washer disposed under the top plate partially extends after assembly. The end of the plunger switch is recessed and enclosed in a watertight seal.