Illuminated Window Assemblies with Varying Thickness Light-Diffusing Elements

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Solution Overview

Problem

Vehicular interior lighting solutions using LED sources face challenges due to directional light output, leading to high contrast and shadowing, and existing solutions that address this issue often require additional packaging and increased costs, making them less prevalent in vehicle interiors.

Innovation Solution

The use of an illuminated window assembly comprising a glass substrate, a metal light barrier, a light-diffusing element with varying thickness, and a fluorosilane coating, combined with LED sources configured to direct light into the light-diffusing element, which scatters the light to produce a uniform and aesthetically pleasing illumination pattern.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If LED sources are used for vehicular interior lighting, then energy efficiency and light intensity are improved, but directional light output causes high contrast and shadowing

Engineering Contradiction:
Improveenergy efficiencyVSAvoiduniformity of illumination
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

A light-diffusing element is introduced as an intermediary component between the LED source and the vehicle interior. This element receives directional light from the LED and transforms it into diffuse, uniform illumination, eliminating shadows and high contrast while preserving the energy efficiency of LED technology.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light-diffusing element changes the directional parameters of light propagation. By altering the angular distribution and spatial characteristics of light transmission, the element converts concentrated directional beams into evenly distributed illumination across the vehicle interior.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If optics are coupled to LED sources to shape light output, then uniform illumination is achieved, but packaging size and manufacturing cost increase

Engineering Contradiction:
Improveuniformity of illuminationVSAvoidpackaging constraints
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The light-diffusing element is implemented as a thin film or flexible sheet that can be directly applied to or integrated with existing window or roof structures. This approach achieves uniform light distribution without requiring bulky optical components or complex packaging modifications.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The light-diffusing element serves multiple functions simultaneously: it diffuses light for uniform illumination, maintains structural integration with existing vehicle components, and avoids additional packaging requirements. This multi-functionality reduces overall device complexity while achieving the desired lighting effect.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for the creation of uniform and aesthetically desirable LED-based vehicular interior lighting with minimal packaging constraints and low manufacturing costs, providing efficient and cost-effective solutions for vehicular applications such as moon roofs and sun roofs.

Implementation Method 1

a light-diffusing element contacting the barrier... LED sources configured to direct incident light into the first opposed edge

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

a fluorosilane coating contacting the element

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS10807446B2Illuminated window assemblies having light-diffusing elements
Publication Date: 2020.10.20 FORD GLOBAL TECH LLC
  • US10807446B2 patent drawing
  • US10807446B2 patent drawing
  • US10807446B2 patent drawing

AI summary

An illuminated window assembly that includes a glass substrate; a light barrier over the substrate having a reflective interior-facing and a tinted exterior-facing surface; a light-diffusing element over the barrier having first and second opposed edges; and an LED source or spaced LED sources configured to direct incident light into the first opposed edge. Further, a thickness of the element at the first opposed edge is greater than a thickness at the second opposed edge. The LED sources can also be directed into both the first and second opposed edges, wherein a thickness of the element at the first and the second opposed edge is greater than a thickness between the opposed edges.