Illumination grille and assembly method

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Solution Overview

Problem

Conventional lighting and ventilating systems often have a bulky appearance, inefficient design, and lack adequate cooling for the light fixture, with many illumination grille assemblies relying on a single illumination source that fails to provide lighting when the ventilation assembly is inactive.

Innovation Solution

An illumination grille assembly featuring a frame with apertures for fluid flow, coupled with a grille and light-emitting diodes covered by a transparent cover, integrated into a main housing with a blower assembly to allow air flow and provide adjustable lighting, including the option for multiple colors and brightness settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional lighting and ventilating systems combine room ventilating fan with light fixture, then ventilation and lighting functions are integrated, but the apparatus becomes bulky and unaesthetic

Engineering Contradiction:
Improveintegrated ventilation and lighting functionVSAvoidapparatus size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent combines ventilation and lighting functions into a single grille assembly where the light fixture is integrated within the grille structure itself, eliminating the need for separate room ventilating fan and light fixture units. This merging approach maintains functional integration while significantly reducing overall apparatus size and improving aesthetics.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The grille assembly serves multiple functions simultaneously: it acts as a ventilation grille for air flow, a light fixture housing, and a decorative element. The universal design allows the same component to perform ventilation, lighting, and aesthetic functions, reducing the need for multiple separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If conventional lighting and ventilating systems are used, then ventilation function is provided, but adequate cooling for the light fixture is not achieved

Engineering Contradiction:
Improvelight fixture coolingVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The cooling function is merged with the ventilation function by using the same air flow path through the grille assembly. The ventilation system's air flow simultaneously cools the light fixture, eliminating the need for a separate cooling system and achieving adequate cooling through the integrated design.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If illumination grille assembly includes only one illumination source, then device complexity is reduced, but lighting function fails when ventilation assembly is quiescent

Engineering Contradiction:
Improvelighting function availabilityVSAvoidillumination source quantity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The grille assembly is designed to support multiple illumination sources (LEDs) that can operate independently or together. This multi-functional capability allows the system to provide lighting during ventilation operation and also provide ambient lighting when the ventilation assembly is quiescent, enhancing adaptability without excessive complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The illumination system is designed to be dynamic, with multiple LEDs that can be controlled to provide different lighting levels and modes. The system adapts its lighting output based on operational requirements, providing full lighting during ventilation operation and ambient lighting during idle periods.

Inventive Principle:
Principle #15Dynamics

4Adaptability or versatility

If multiple light-emitting diodes are used instead of single illumination source, then lighting function is improved, but device complexity increases

Engineering Contradiction:
Improvelighting functionVSAvoidillumination device quantity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical illumination sources with LEDs, which are more efficient and have longer lifespans. The LED technology allows for multiple illumination elements to be integrated into the grille assembly with reduced complexity compared to conventional lighting systems, as LEDs can be mounted directly on circuit boards and controlled electronically.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the aesthetic appeal and functionality of lighting and ventilating systems by providing efficient airflow and adjustable lighting that operates both when the user is present and when the ventilation assembly is quiescent, offering improved cooling and energy efficiency.

Implementation Method 1

a plurality of light-emitting diodes coupled with the frame and substantially surrounding the grille

Methodology Applied
Scientific EffectLight-emitting diode: Light Emitting Diode

Implementation Method 2

A blower assembly can be supported in the main housing and it can be operable to generate a flow of air

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 3

a set of illumination devices can be at least partially disposed within grill assembly, at least partially covered with a light transparent cover

Methodology Applied
Scientific EffectLight transmission:

Data Source

PatentUS10845085B2Illumination grille and assembly method
Publication Date: 2020.11.24 BROAN NUTONE LLC
  • US10845085B2 patent drawing
  • US10845085B2 patent drawing
  • US10845085B2 patent drawing

AI summary

Embodiments of the invention provide an illumination grille assembly comprising a frame and a ventilation grille coupled to the frame, and a plurality of light-emitting diodes coupled with the frame and at least partially covered with a light transparent cover. Some embodiments of the invention provide a lighting and ventilating system including a main housing including an inlet through which air can be received within the main housing and an outlet through which the air can exit the main housing. A blower assembly can be supported in the main housing and it can be operable to generate a flow of air. In some embodiments, an illumination grille assembly can be coupled to the main housing to allow fluid to flow through the illumination grill assembly to the main housing. In some embodiments, the set of illumination devices can be configured and arranged to emit light through the light transparent cover.