Illumination Optical Device for Projection Displays

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Solution Overview

Problem

Existing projection display devices face challenges in achieving high brightness and compact size while using multiple light sources, as increasing power consumption shortens lamp life and decreases light utilization efficiency, and adding more light sources enlarges the device.

Innovation Solution

The configuration includes 2n light sources, 2n first collective optical systems, n first light combiner optical systems, a n/2 second light combiner optical system, and a third collective optical system with lenses and lens arrays, arranged to focus and synthesize light beams efficiently, ensuring parallel optical axes and symmetric illumination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If multiple light sources are used to increase brightness, then projection brightness is improved, but device size increases

Engineering Contradiction:
Improveprojection brightnessVSAvoiddevice size
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

The patent combines multiple light sources (2n light sources) into a unified illumination system through a series of optical combining elements. First light combiner optical systems merge pairs of light beams, then a second light combiner merges those combined beams, ultimately synthesizing all 2n light beams into a single consolidated illumination path that passes through the liquid crystal panel. This merging approach allows multiple light sources to contribute to brightness without proportionally increasing device volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The optical system employs a nested structure where multiple levels of light combining are integrated within a compact arrangement. The first light combiner optical systems are positioned to receive and combine light from the 2n light sources, then the second light combiner optical system is nested within this structure to further combine the already-combined beams. This nested arrangement of optical elements allows the system to accommodate multiple light sources in a space-efficient manner.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Illumination intensity

If light source power is increased to improve brightness, then projection brightness is improved, but light utilization efficiency decreases

Engineering Contradiction:
Improveprojection brightnessVSAvoidlight utilization efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

Instead of using a single high-power light source, the patent segments the illumination into 2n separate light sources, each operating at lower power. This segmentation allows for more efficient light collection and guidance from each individual source through the optical system. Each light source's beam is separately controlled and combined, reducing energy loss that would occur in a single high-power system due to heat generation and incomplete light collection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical system is designed to continuously guide and combine light beams from all 2n light sources through a series of optical elements (collective optical systems, light combiners) without interruption or significant loss. The ellipsoidal mirrors and lens arrays ensure continuous light transmission and efficient synthesis of all light beams, maintaining high light utilization efficiency throughout the illumination path from each individual source to the final combined output.

Inventive Principle:
Principle #20Continuity of useful action

3Reliability

If more light sources are added to ensure reliability, then system reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesystem reliabilityVSAvoidoptical system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The optical system employs universal optical elements that perform multiple functions. The collective optical systems serve both to focus individual light beams and to position them for subsequent combining. The light combiner optical systems not only merge light beams but also maintain proper optical alignment and focus. This multi-functionality of optical elements reduces the need for additional specialized components that would increase complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs an asymmetric optical architecture where the light combining process follows a specific hierarchical pattern (2n sources → n first combiners → 1 second combiner) rather than a symmetric arrangement. This asymmetric design optimizes the optical path length and element positioning, allowing for more efficient space utilization and simpler alignment requirements compared to a symmetric multi-source configuration.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for reliable, high-brightness projection with efficient light utilization and compact size, even with multiple light sources, by optimizing the optical system's design and arrangement.

Implementation Method 1

2n first collective optical systems composed of ellipsoidal mirrors 22a to 22d arranged so as to focus light beams emitted from the respective light sources

Methodology Applied
Scientific EffectLight focusing: Focusing

Implementation Method 2

n first light combiner optical systems composed of prisms 23a and 23b... reflecting the focused light beams from the ellipsoidal mirrors

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

arranged so as to synthesize exiting light beams from respective corresponding two of the first collective optical systems

Methodology Applied
Scientific EffectOptical synthesis:

Implementation Method 4

The light from the light combiner prism 3 is converted into substantially parallel light by the focusing lens 11

Methodology Applied
Scientific EffectLight parallelization:

Implementation Method 5

a third collective optical system composed of a plurality of lenses and a plurality of lens arrays arranged so as to allow exiting light beam from the second light combiner optical system to be incident thereon

Methodology Applied
Scientific EffectLight focusing: Focusing

Data Source

PatentUS7901082B2Illumination optical device and projection display device
Publication Date: 2011.03.08 PANASONIC PROJECTOR & DISPLAY CORPORATION
  • US7901082B2 patent drawing
  • US7901082B2 patent drawing
  • US7901082B2 patent drawing

AI summary

There are provided 2n (n is 2 or more) light sources 21a to 21d, 2n first collective optical systems composed of ellipsoidal mirrors 21a to 21d that are arranged so as to focus light beams emitted from the respective light sources, n first light combiner optical systems that are composed of prisms 23a and 23b, each having an isosceles triangular prism shape in cross section, and are arranged so as to synthesize exiting light beams from respective corresponding two of the first collective optical systems, second collective optical systems 26a and 26b arranged so as to focus exiting light beams from the respective first light combiner optical systems, a n/2 second light combiner optical system composed of a prism 27 having an isosceles triangular prism shape in cross section and arranged so as to synthesize exiting light beams from respective corresponding two of the second collective optical systems, and a third collective optical system 35 composed of a plurality of lenses and a plurality of lens arrays and arranged so as to allow exiting light beam from the second light combiner optical system to be incident thereon. The 2n first collective optical systems each have an optical axis substantially parallel to one another.