Illumination Device with Segmented Color Conversion for White Light

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Solution Overview

Problem

Current liquid crystal display devices using pseudo white LEDs face challenges in achieving high color reproducibility and intensity efficiency due to limited light components in the 600 nm wavelength region and chemical reactions between phosphors and reflective films, leading to deteriorated reflection characteristics and low intensity efficiency.

Innovation Solution

An illumination device structure is implemented where a first color conversion element converts blue light into red light and a second color conversion element converts blue light into green light, with both elements separated to produce white light, avoiding chemical interactions and enhancing light emission efficiency and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If chalcogenide phosphor or nitride phosphor doped with rare-earth element is used to convert blue light into green or red light, then color reproducibility is improved, but chemical reaction with reflective film causes reflection characteristic deterioration

Engineering Contradiction:
Improvecolor reproducibilityVSAvoidreflection characteristic
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent divides the color conversion function into separate modules: a first color conversion element for green light and a second color conversion element for red light, both positioned on the optical path but separated from each other and from the blue LED. This segmentation prevents direct contact between the phosphors and the reflective film, eliminating the chemical reaction problem while maintaining high color reproducibility through additive mixing of three wavelengths.

Inventive Principle:
Principle #1Segmentation

2Illumination intensity

If green phosphor and red phosphor are mixed to produce white light based on blue excitation, then color reproducibility is improved, but intensity efficiency decreases due to excitation wavelength overlap

Engineering Contradiction:
Improvecolor reproducibilityVSAvoidintensity efficiency
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent separates the green and red color conversion elements into distinct modules positioned at different locations on the optical path. The blue LED light first passes through the first color conversion element (green phosphor), then through the second color conversion element (red phosphor). This sequential arrangement ensures that green light emitted by the first element does not re-excite the red phosphor in the second element, eliminating the efficiency loss from wavelength overlap while maintaining high color reproducibility.

Inventive Principle:
Principle #1Segmentation

3Use of energy by moving object

If pseudo white LED with YAG phosphor is used, then intensity efficiency is improved, but color reproducibility deteriorates due to limited light components in 600 nm wavelength region

Engineering Contradiction:
Improveintensity efficiencyVSAvoidcolor reproducibility
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

The patent employs a composite illumination system that combines blue LED light with two separate phosphor conversion elements: one converting blue light to green and another converting blue light to red. This composite approach creates a three-wavelength white light source that maintains the high intensity efficiency of LED technology while achieving superior color reproducibility across the visible spectrum, particularly in the red region (600 nm and above) where conventional YAG phosphor fails.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves color reproducibility and intensity efficiency by additive mixing of three colors, increasing light emission efficiency and reliability while preventing chemical reactions between phosphors and the blue light emitting element.

Implementation Method 1

a blue light emitting element

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

a first color conversion element for converting blue light into red light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

a second color conversion element for converting blue light into green light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS7661841B2Illumination device and display device provided with the same
Publication Date: 2010.02.16 DAWNCREST IP LLC
  • US7661841B2 patent drawing
  • US7661841B2 patent drawing
  • US7661841B2 patent drawing

AI summary

An illumination device has a blue light emitting element that emits blue light and a light guide member that guides blue light emitted from the blue light emitting element to a light exit surface of the light guide member. A first color conversion element includes a red phosphor that emits red light in response to excitation with the blue light. The first color conversion element is disposed on an optical path between the blue light emitting element and the light guide member. A second color conversion element is disposed on a light exit surface side of the light guide member and separated from the first color conversion element. The second color conversion element comprises a pair of non-permeable transparent substrates, a resin disposed between the non-permeable transparent substrates, and a green phosphor dispersed in the resin for emitting green light in response to excitation with the blue light.