Illumination Setting Support for Barcode Readers

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Solution Overview

Problem

Existing bar code readers face challenges in setting optimal lighting patterns due to limited control over external illumination units, which lack the ability for partial illumination and complex pattern setup when combined with internal illumination.

Innovation Solution

An illumination setting support apparatus that recognizes the model of an external illumination unit, displays a schematic diagram of its areas, allows users to select areas for lighting, and transmits the selected pattern to the reader, enabling real-time image acquisition and display of the lighting effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If an external illumination unit is added to provide additional lighting, then illumination intensity is improved, but device complexity increases

Engineering Contradiction:
Improveillumination intensityVSAvoiddevice complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

A setting support apparatus acts as an intermediary between the user and the external illumination unit. This apparatus automatically recognizes the illumination unit's model, determines appropriate lighting patterns, and configures the illumination settings without requiring manual complex configuration by the user, thus resolving the contradiction between improved illumination capability and increased device complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The setting support apparatus enables the external illumination unit to configure itself automatically. By recognizing the illumination unit's model and autonomously determining optimal lighting patterns, the system eliminates the need for manual setup, allowing the complex illumination system to self-configure and thereby reducing the perceived complexity for the user

Inventive Principle:
Principle #25Self-service

2Ease of operation

If partial illumination capability is added to the external illumination unit, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The setting support apparatus enables the external illumination unit to automatically determine and configure appropriate partial illumination patterns based on the recognized model. This self-service capability allows the complex partial illumination feature to operate autonomously, providing ease of operation without requiring the user to understand or configure the underlying complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The setting support apparatus serves as an intermediary that translates the user's simple illumination needs into complex partial illumination configurations. It automatically matches the illumination unit's capabilities with appropriate lighting patterns, thereby providing ease of operation while managing the device complexity in the background

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If multiple illumination units (internal and external) are combined, then illumination intensity is improved, but ease of operation deteriorates due to complex pattern setting

Engineering Contradiction:
Improveillumination intensityVSAvoidease of operation
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The setting support apparatus merges the configuration of multiple illumination units (internal and external) into a unified automated process. It recognizes both illumination units, determines their combined lighting patterns, and configures them together, thereby maintaining improved illumination intensity while eliminating the operational complexity that would result from manually configuring multiple separate units

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The setting support apparatus acts as an intermediary that manages the interaction between multiple illumination units. It automatically coordinates the lighting patterns of both internal and external units, resolving the complexity of pattern setting while preserving the benefits of combined illumination intensity

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8479991B2Illumination setting support apparatus of optical information reading apparatus
Publication Date: 2013.07.09 KEYENCE CORP
  • US8479991B2 patent drawing
  • US8479991B2 patent drawing
  • US8479991B2 patent drawing

AI summary

There is provided an illumination setting support apparatus that enables a user to easily set an optimal lighting pattern while visually checking. A schematic diagram of the illumination unit is displayed in the setting screen, so that clicking on a desired area inside this schematic diagram allows the arbitrary area to be selected from eight areas in the circumferential row of the “outermost circumference” of the external illumination unit. Lighting pattern information is transmitted to a bar code reader and is transferred to the external illumination unit. Imaging is performed while executing illumination control in accordance with the lighting pattern to thereby immediately display a live image on a PC.