Illumination Unit Laser Diode Luminance Uniformity

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Solution Overview

Problem

Current projector systems using high-luminance discharge lamps face challenges with size and power consumption, and struggle to adequately reduce luminance non-uniformity of illumination light, even with integrators like fly-eye lenses.

Innovation Solution

An illumination unit incorporating solid-state light-emitting devices, such as laser diodes, with an optical system that includes a first and second fly-eye lens integrator and an optical device that expands the luminance distribution shape along the minor axis direction, reducing luminance non-uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a high-luminance discharge lamp is used as a light source, then illumination intensity is improved, but device size and power consumption increase

Engineering Contradiction:
Improveillumination intensityVSAvoiddevice size
Core Design Contradiction:
Illumination intensityVSWeight of stationary object

Solution Approach 1:

The patent transitions from a discharge lamp light source to a solid-state light-emitting device (LED or LD), fundamentally changing the light source parameters. This substitution maintains high illumination intensity while significantly reducing device size and power consumption, as solid-state devices are inherently more compact and energy-efficient than discharge lamps

Inventive Principle:
Principle #35Parameter changes

2Weight of stationary object

If a solid-state light-emitting device is used as a light source, then device size and power consumption are reduced, but luminance non-uniformity of illumination light increases

Engineering Contradiction:
Improvedevice sizeVSAvoidluminance non-uniformity
Core Design Contradiction:
Weight of stationary objectVSIllumination intensity

Solution Approach 1:

The patent introduces an optical device as an intermediary component between the solid-state light-emitting device and the fly-eye lens integrator. This optical device includes a diffuser or scattering element that redistributes the light from the compact solid-state source, effectively reducing luminance non-uniformity while maintaining the size and power consumption advantages of solid-state lighting

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a fly-eye lens integrator consisting of multiple lens arrays arranged in specific dimensional configurations. This multi-dimensional optical structure collects light from the point-like solid-state source and redistributes it across the illumination plane, transforming the spatial distribution of light to achieve uniform illuminance while maintaining system compactness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If only a fly-eye lens integrator is used, then device complexity is reduced, but luminance non-uniformity reduction is insufficient

Engineering Contradiction:
Improvedevice complexityVSAvoidluminance non-uniformity reduction
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent segments the optical system into distinct functional components: a solid-state light-emitting device, an optical device with diffusing/scattering elements, and a fly-eye lens integrator. This segmentation allows each component to perform its specific function optimally - the optical device handles initial light redistribution while the fly-eye lens provides final uniformity - achieving better luminance uniformity than a single-component system without excessive complexity

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces luminance non-uniformity in the illumination light, enhancing the displaying quality by optimizing the use of solid-state light-emitting devices in projectors and direct view displays.

Implementation Method 1

one or more light sources 10A, 10B, and 10C each including a solid-state light-emitting device 11 configured to emit light from a light emission region

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

one or more of the chips in the one or more light sources as a whole is a laser diode

Methodology Applied
Scientific EffectLaser emission: Laser

Implementation Method 3

an integrator 40 uniformizing an illuminance distribution of light in a predetermined illumination region illuminated by the light incident from the solid-state light-emitting device

Methodology Applied
Scientific EffectOptical refraction: Refraction

Implementation Method 4

the optical member includes an integrator having a first fly-eye lens on which the light from the solid-state light-emitting device is incident and a second fly-eye lens on which the light from the first fly-eye lens is incident

Methodology Applied
Scientific EffectLens focusing: Lens

Implementation Method 5

the optical device is disposed on an optical path between the first fly-eye lens and the one or more light sources including the one or more chips configured by the laser diode, and allows a shape of a luminance distribution of incidence light on an incidence plane of the first fly-eye lens to be expanded along a minor axis direction of the shape of the luminance distribution

Methodology Applied
Scientific EffectOptical magnification: Lens

Data Source

PatentUS8624799B2Illumination unit, projection display unit, and direct view display unit
Publication Date: 2014.01.07 SONY GROUP CORP
  • US8624799B2 patent drawing
  • US8624799B2 patent drawing
  • US8624799B2 patent drawing

AI summary

An illumination unit includes: one or more light sources, an optical member, and an optical device. The optical member includes an integrator having a first fly-eye lens on which light from a solid-state light-emitting device is incident and a second fly-eye lens on which the light from the first fly-eye lens is incident. The integrator uniformalizes an illuminance distribution of light in a predetermined illumination region illuminated by the light incident from the solid-state light-emitting device. The optical device is disposed on an optical path between the first fly-eye lens and one or more light sources including one or more chips configured by the laser diode, and allows a shape of a luminance distribution of incidence light on an incidence plane of the first fly-eye lens to be expanded along a minor axis direction of the shape of the luminance distribution.