Illuminator Control for Sheet Ejection Space Visibility

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Solution Overview

Problem

The challenge is to enhance workability in the maintenance of downsized post-processors within the sheet ejection space of digital multi-function peripherals, where external light is limited due to design constraints, leading to poor visibility and workability issues during tasks like staple cartridge replacement.

Innovation Solution

An image forming apparatus with an illuminator mounted on the wall partitioning the sheet ejection space and a controller that detects the position of the work target, enabling on/off control of the illuminator to provide targeted illumination only when the work target is in a maintenance position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the operation panel is arranged at a position lower than the conventional position on the front of the MFP to save installation space, then the installation space is reduced and designability is improved, but the sheet ejection space becomes darker due to blocked external light

Engineering Contradiction:
Improveinstallation spaceVSAvoidvisibility in sheet ejection space
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

The illumination system is segmented into multiple independent LED light sources positioned at different locations within the sheet ejection space. Each LED illuminates a specific zone, ensuring comprehensive coverage without requiring a single large protruding light source that would increase device size or block the sheet receiving port.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The illumination is provided from within the sheet ejection space (internal dimension) rather than from external sources blocked by the operation panel. This dimensional shift allows light to reach the sheet ejection space without being obstructed by the lowered operation panel position.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the sheet ejection space is narrowed to meet downsizing requirements, then the installation area is reduced, but the workability during maintenance becomes poor due to insufficient illumination

Engineering Contradiction:
Improveinstallation areaVSAvoidworkability during maintenance
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The illumination system is pre-configured within the sheet ejection space structure itself, so that when maintenance is needed, the space is already illuminated. This eliminates the need for external lighting during maintenance operations, improving workability even in a narrowed space.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The sheet ejection space provides its own illumination through integrated LEDs, making it self-sufficient for maintenance operations without requiring external lighting equipment or increasing the overall device size.

Inventive Principle:
Principle #25Self-service

3Illumination intensity

If a light source is made to protrude from the post-processor to illuminate the staple cartridge, then the illumination effect is improved, but the sheet receiving port cannot be arranged close to the sheet ejection port or the post-processor size increases

Engineering Contradiction:
Improveillumination of staple cartridgeVSAvoidpost-processor size
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

The illumination function is extracted from the post-processor body and implemented as separate LED light sources positioned within the sheet ejection space. This separation allows the post-processor to remain compact while still providing effective illumination of the staple cartridge through strategically placed LEDs.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sheet ejection space acts as an intermediary medium that houses the illumination sources. Instead of the post-processor directly providing light through protruding elements, the illumination is mediated through the sheet ejection space environment, allowing compact positioning while maintaining illumination effectiveness.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures sufficient workability even for downsized post-processors by providing necessary illumination only when required, improving visibility and reducing the risk of dazzling during maintenance operations.

Implementation Method 1

an illuminator provided on a wall surface partitioning the sheet ejection space

Methodology Applied
Scientific EffectLight emission: Light

Data Source

PatentUS10715691B2Image forming apparatus including an illuminator to illuminate a work target located in a space between an image reader and an image former
Publication Date: 2020.07.14 KONICA MINOLTA INC
  • US10715691B2 patent drawing
  • US10715691B2 patent drawing
  • US10715691B2 patent drawing

AI summary

An image forming apparatus of an internal ejection type in which a sheet ejection space is provided between an image reader and an image former, the image forming apparatus includes: an illuminator provided on a wall surface partitioning the sheet ejection space; a detector that detects a position of a work target enabled to move in pulling-out and storing directions within the sheet ejection space; and a controller that performs on/off control of the illuminator depending on a detection position of the detector, wherein in a case where it is detected that the work target is in a work position for performing human work, the controller performs on/off control of the illuminator to illuminate a work target portion that faces an interior of the sheet ejection space of the work target and is subjected to the human work.