Projector Illuminator Thermal Polarization Control

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Solution Overview

Problem

Existing illuminators for projectors that rely on rotating half-wave plates to control polarization ratios are costly and prone to thermal distortion, affecting the color balance of illumination light.

Innovation Solution

An illuminator that uses a temperature adjuster, such as a fan, to control the temperature of optical elements, thereby adjusting the polarization ratio of light incident on a polarization separation element, reducing thermal distortion and maintaining accurate color balance without the need for a rotatable half-wave plate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a rotatable half-wave plate mechanism is used to control polarization ratio, then the polarization ratio of light incident on the polarization separation element can be adjusted, but the cost of the illuminator increases

Engineering Contradiction:
Improvepolarization ratio controlVSAvoidcost
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical rotation system of the half-wave plate with a thermal field approach. By using a temperature adjuster to heat or cool the optical element, the polarization ratio is controlled through thermal effects rather than mechanical movement, thereby eliminating the need for complex rotating mechanisms and reducing overall system cost

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical state parameter (temperature) of the optical element to control its optical properties. By adjusting the temperature of the optical element, the polarization ratio of transmitted light is modified, providing a cost-effective alternative to mechanical rotation while achieving the same functional goal

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the temperature of the optical element is not controlled, then the structure remains simple, but thermal distortion affects the polarization state and color balance of the illumination light

Engineering Contradiction:
ImprovestructureVSAvoidpolarization state stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements a feedback control system where a light detector monitors the illumination light and a controller adjusts the temperature adjuster based on the detected light properties. This closed-loop feedback mechanism ensures that the polarization state and color balance are maintained despite thermal effects, improving reliability without significantly complicating the structure

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent actively controls the temperature parameter of the optical element to compensate for thermal distortion. By maintaining the optical element at a stable temperature or deliberately adjusting its temperature, the polarization state of transmitted light is stabilized, preventing color balance shifts while keeping the overall structure relatively simple

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for cost-effective control of polarization ratios and maintains consistent color balance in illumination light, reducing the overall cost of the projector and enhancing image quality by minimizing disturbances to the polarization state.

Implementation Method 1

disturbance of the polarization state due to thermal distortion of the optical element

Methodology Applied
Scientific EffectThermal distortion: Thermal Expansion

Implementation Method 2

light containing a predetermined polarized light component

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS10359691B2Illuminator and projector
Publication Date: 2019.07.23 SEIKO EPSON CORP
  • US10359691B2 patent drawing
  • US10359691B2 patent drawing
  • US10359691B2 patent drawing

AI summary

An illuminator includes a light source that emits light containing a predetermined polarized light component, an optical element that transmits the light emitted from the light source, a polarization separation element on which the light having passed through the optical element is incident and which performs polarization separation on the incident light, and a temperature adjuster that adjusts the temperature of the optical element.