Integrated Lead Suspension Interleaved Coplanar Traces Impedance Control

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Solution Overview

Problem

Existing integrated lead suspensions in magnetic recording disk drives face challenges in achieving a wider characteristic impedance range with minimal signal losses for the conductive traces connecting the read/write circuitry to the write head, due to limitations in the design of the conductive substrate and trace configuration.

Innovation Solution

The implementation of an integrated lead suspension with interleaved coplanar electrically conductive lines, where traces from one set are connected to a conductive island at one end and traces from another set are connected to a conductive island at the opposite end, along with the inclusion of windows or gaps in the conductive substrate to reduce signal losses and allow for a wider adjustment of characteristic impedance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional conductive substrate and trace configuration are used, then the ILS can provide electrical connection, but the characteristic impedance range is limited and signal losses occur

Engineering Contradiction:
Improvecharacteristic impedance rangeVSAvoidsignal losses
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The conductive substrate is segmented by introducing windows or gaps that divide the continuous conductive path into sections. This segmentation allows for impedance control and reduces unwanted signal losses by breaking up the conductive substrate into manageable segments along the trace length.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conductive substrate transitions from a uniform structure to a non-uniform structure with locally varied properties. Windows or gaps are strategically placed at specific locations along the trace to locally adjust the characteristic impedance and minimize signal losses at critical points in the signal path.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If conductive traces are closely spaced for compact design, then space is saved, but crosstalk between signals increases

Engineering Contradiction:
Improveflexure areaVSAvoidcrosstalk
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

Windows or gaps in the conductive substrate serve as intermediary elements between adjacent conductive traces. These gaps act as electromagnetic shields that reduce coupling between neighboring traces, thereby minimizing crosstalk while allowing the traces to remain relatively close together for compact design.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If single-point input is used for write signals, then connection is simplified, but signal balance and performance are compromised

Engineering Contradiction:
Improveconnection complexityVSAvoidsignal balance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The connection architecture transitions from a single-point input in the planar dimension to a multi-point distribution network that utilizes the vertical dimension through vias. Multiple traces are connected to a common conductive island beneath the insulator layer, creating a three-dimensional connection structure that balances signal distribution while maintaining simplified external connections.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS8154827B2Integrated lead suspension with multiple crossover coplanar connection of the electrically conductive traces
Publication Date: 2012.04.10 WESTERN DIGITAL TECHNOLOGIES INC
  • US8154827B2 patent drawing
  • US8154827B2 patent drawing
  • US8154827B2 patent drawing

AI summary

An integrated lead suspension (ILS) or flexure has a connection scheme that allows for coplanar and interleaved conductive traces between read/write circuitry and a read/write head in a magnetic recording disk drive. At each end of the flexure there is an island of electrically conductive substrate material with vias in an insulator layer that permit electrical connection to the islands. Conductive traces on the insulator layer are grouped into two sets and extend generally parallel along the length of the flexure, with the traces from one set being interleaved with traces from the other set and each set carrying one of the positive or negative signals. At each of the ends, all of the traces from a set are connected through the vias to the island at that end.