Multi-Detector Image Alignment with Filter Misalignment Calibration

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Solution Overview

Problem

Fluorescence microscopy systems face misalignment issues due to filter changes and detector misalignment, leading to inaccurate image alignment and the need for time-consuming manual recalibration, especially with temperature variations.

Innovation Solution

An imaging device with a beam splitter and multiple detectors captures test images to determine misalignments caused by filters and detectors, allowing for efficient recalibration by independently adjusting for beam splitter and filter misalignments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual calibration is performed to align images from different detectors, then image alignment accuracy is improved, but time consumption and operational complexity increase

Engineering Contradiction:
Improveimage alignment accuracyVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary calibration by capturing test images with the beam splitter inserted and filters removed, determining misalignment parameters in advance. This preliminary calibration data is stored and reused for subsequent image alignment, eliminating the need for repeated manual calibration when only filters are changed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The calibration process is segmented into distinct components: beam splitter misalignment calibration (performed once) and filter-induced misalignment calibration (performed when filters are changed). This segmentation allows the system to reuse the beam splitter calibration data while only recalibrating filter-specific parameters, reducing overall calibration time.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If manual calibration is performed to align images from different detectors, then image alignment accuracy is improved, but operational complexity increases

Engineering Contradiction:
Improveimage alignment accuracyVSAvoidcalibration operation simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system performs self-calibration by automatically capturing test images, calculating misalignment parameters, and applying correction transformations without user intervention. The controller autonomously determines beam splitter and filter misalignments and generates alignment transformations, eliminating the need for manual point marking and complex user operations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The manual mechanical calibration process (user marking points, adjusting hardware) is replaced by an automated optical and computational system that captures test images, calculates misalignment parameters digitally, and applies software-based image transformations for alignment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If full recalibration is performed whenever any component changes, then alignment accuracy is maintained, but productivity decreases

Engineering Contradiction:
Improvealignment accuracyVSAvoidimage acquisition efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The calibration system is segmented into modular components with different recalibration requirements: beam splitter calibration (stable, recalibrate once) and filter calibration (variable, recalibrate only when filter changes). This allows selective recalibration of only the affected component rather than full system recalibration, maintaining accuracy while improving productivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary calibration with the beam splitter inserted and filters removed to establish baseline misalignment parameters. This preliminary calibration is stored and reused, allowing rapid filter changes without full recalibration, thus maintaining alignment accuracy while improving image acquisition efficiency.

Inventive Principle:
Principle #10Preliminary action

4Adaptability or versatility

If multiple detectors are used to simultaneously capture images in different wavelengths, then imaging capability is improved, but misalignment issues worsen

Engineering Contradiction:
Improvemulti-wavelength imaging capabilityVSAvoidimage alignment accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The beam splitter acts as an intermediary optical element that divides the detection light into multiple branched beam paths for different detectors. By calibrating the beam splitter's position and orientation, the system establishes a reference framework that enables accurate alignment of images from multiple detectors, thus supporting multi-wavelength imaging while maintaining alignment precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The calibration system is designed with universal applicability to multiple detectors and filter combinations. The misalignment parameters determined from test images are used to generate alignment transformations that can be applied to any combination of filters and detectors, enabling the system to handle various multi-wavelength imaging configurations with a single calibration framework.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates fast and accurate image alignment with minimal user intervention, reducing recalibration frequency and improving system reliability.

Implementation Method 1

a beam splitter configured to be inserted into the main beam path, to direct a first part of the detection light into a first branched beam path, and to direct a second part of the detection light into a second branched beam path

Methodology Applied
Scientific EffectLight splitting: Reflection

Implementation Method 2

at least one first filter configured to be inserted into the first branched beam path... at least one second filter configured to be inserted into the second branched beam path

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 3

a first detector arranged in the first branched beam path, and configured to capture at least a first test image... a second detector arranged in the second branched beam path, and configured to capture at least a second test image

Methodology Applied
Scientific EffectPhotoelectric detection: Photoelectric Effect

Data Source

PatentUS20250355236A1Imaging device and method for aligning images
Publication Date: 2025.11.20 LEICA MICROSYSTEMS CMS GMBH
  • US20250355236A1 patent drawing
  • US20250355236A1 patent drawing
  • US20250355236A1 patent drawing

AI summary

An imaging device includes a first detector in a first path, and configured to capture a first image when no filter is inserted into the first path, a third image when a first filter is inserted into the first path, and a first actual image, a second detector in a second path, and configured to capture a second image when no filter is inserted into the second path, a fourth image when a second filter is inserted into the second path, and a second actual image, and a controller configured to determine a first misalignment between the first image and the second image, a second misalignment between the third image and the first image, and a third misalignment between the fourth image and the second image, and to align the first actual image and the second actual image based on the first misalignment, the second misalignment, and the third misalignment.