Image Carrier Protection Cover Block Mechanism

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Solution Overview

Problem

Existing image forming apparatuses do not prevent printing operations when a protection cover is left attached to the image carrier unit, leading to potential damage and operational issues.

Innovation Solution

An image carrier unit with a protection cover that includes a block protruding in a direction crossing the insertion-removal direction, which is pressed by a protrusion in the apparatus housing, preventing the unit from moving and thus inhibiting printing operations until the cover is removed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a protection cover is attached to the image carrier unit, then the image carrier is protected from damage during storage and handling, but the apparatus may incorrectly initiate printing operations with the cover still attached

Engineering Contradiction:
Improveprotection of image carrierVSAvoidoperational safety
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The system performs a preliminary check before initiating printing operations by detecting whether the protection cover is attached through the protrusion-block interaction. This preliminary detection prevents incorrect operation by ensuring the cover is removed before printing, while still allowing the cover to protect the image carrier during storage and handling.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If no detection mechanism is implemented, then the device structure remains simple, but there is no prevention against printing operations with protection cover attached

Engineering Contradiction:
Improvestructure simplicityVSAvoidoperational safety
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

A simple mechanical intermediary system is used consisting of a protrusion on the apparatus housing and a corresponding block on the protection cover. This intermediary mechanism provides reliable detection of cover attachment status without requiring complex sensors or control systems, maintaining structural simplicity while ensuring operational safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11385590B1Image carrier unit and image forming apparatus
Publication Date: 2022.07.12 FUJIFILM BUSINESS INNOVATION CORP
  • US11385590B1 patent drawing
  • US11385590B1 patent drawing
  • US11385590B1 patent drawing

AI summary

An image carrier unit, insertable into and removable from an apparatus housing, includes: an image carrier; a protection cover removable from and attachable to the image carrier and including a covering portion and a block, the covering portion covering an exposed portion of the image carrier, the block being disposed on a near side in an insertion-removal direction and protruding in a direction crossing the insertion-removal direction; and a surface opposing a far side of the block in the insertion-removal direction, wherein the block is pressed by a protrusion movable toward the apparatus housing.