Image Correction via Output Feedback Loop

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing image forming apparatuses face challenges in accurately correcting output images while minimizing toner consumption and productivity loss, particularly due to the delay in detecting and applying correction data from patch images formed in blank areas, which reduces the accuracy of subsequent image corrections.

Innovation Solution

An image forming apparatus that includes an image former, an output information detector, and a hardware processor to acquire correction amounts from subsequent images and apply them to earlier images, allowing for real-time correction based on detection results from earlier sheets, thereby reducing toner consumption and improving accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If patch images are formed in blank areas to correct output images, then correction accuracy is improved, but toner consumption increases and productivity decreases

Engineering Contradiction:
Improvecorrection accuracyVSAvoidproductivity
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent uses the output image itself as a copy of the desired pattern for correction purposes, eliminating the need for separate patch images. The colorimetric section measures the actual output image, and the controller uses this measurement data to correct subsequent output images, thereby avoiding additional toner consumption and maintaining productivity while achieving accurate correction

Inventive Principle:
Principle #26Copying

2Measurement precision

If detection results are fed back after colorimetry is performed, then correction can be applied, but time delay reduces correction accuracy for subsequent images

Engineering Contradiction:
Improvecorrection accuracyVSAvoidtime delay
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent implements a feedback mechanism where the colorimetric section continuously measures output images and the controller applies correction data to subsequent images in real-time. The correction data from measuring one image is immediately used to correct the next image, minimizing time delay and maintaining high correction accuracy through continuous feedback loops

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10788780B2Image forming apparatus and correction control program
Publication Date: 2020.09.29 KONICA MINOLTA INC
  • US10788780B2 patent drawing
  • US10788780B2 patent drawing
  • US10788780B2 patent drawing

AI summary

An image forming apparatus includes: an image former that forms an image, which is desired by a user and different from a predetermined pattern, on a sheet; an output information detector that detects output information on a first image formed on a first sheet by the image former; and a hardware processor that: acquires an correction amount of a third image, which is formed on a third sheet after the first sheet and a second sheet, according to a detection result of the first image by the output information detector and image information on a second image formed on the second sheet after the first sheet by the image former; and controls the image former so as to correct the third image based on the correction amount acquired by the hardware processor.