Image Defect Diagnosis With User-Prioritized Maintenance Guidance

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Solution Overview

Problem

Existing diagnostic systems for image forming apparatuses struggle to reduce engineer visits during maintenance, despite improving the accuracy of identifying components to be replaced, as they do not effectively prioritize maintenance tasks based on user capabilities.

Innovation Solution

A diagnostic system that analyzes images for defects, identifies maintenance candidates, and outputs a diagnosis result prioritizing tasks based on whether the user or engineer can execute them, using a display order determined by defect severity and difficulty level.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the diagnostic system provides detailed component replacement information based on defect analysis, then the accuracy of identifying components to be replaced is improved, but the number of engineer visits to users is not sufficiently reduced

Engineering Contradiction:
Improveaccuracy of identifying component to be replacedVSAvoidnumber of engineer visits
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The diagnostic system enables users to perform maintenance themselves by providing prioritized guidance. The system analyzes defect images, identifies candidate components, and ranks them by user-executability, allowing users to handle simple maintenance tasks without engineer intervention, thus reducing visit frequency while maintaining accurate component identification

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The maintenance tasks are segmented into different priority levels based on user capability. The system divides candidate components into those users can service themselves and those requiring engineers, presenting them in prioritized order. This segmentation enables users to independently handle appropriate tasks while engineers focus on complex issues

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the diagnostic system provides all candidate components for maintenance without prioritization, then comprehensive maintenance coverage is achieved, but user execution capability is not considered leading to unnecessary engineer visits

Engineering Contradiction:
Improvecomprehensive maintenance coverageVSAvoiduser execution capability
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The diagnostic system dynamically prioritizes maintenance candidates based on user capability and task complexity. Rather than providing a static list, the system adapts the presentation order according to whether users can execute each maintenance task, placing user-executable tasks first and engineer-required tasks later, thus making comprehensive maintenance coverage operationally efficient

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20260012541A1Diagnostic system, non-transitory computer readable medium, and diagnostic method
Publication Date: 2026.01.08 FUJIFILM BUSINESS INNOVATION CORP
  • US20260012541A1 patent drawing
  • US20260012541A1 patent drawing
  • US20260012541A1 patent drawing

AI summary

A diagnostic system includes one or more processors configured to: acquire an image formed by an image forming apparatus; detect a defect in the image by analyzing the acquired image; identify candidates for maintenance related to the detected defect; and output a diagnosis result indicating the candidates for the maintenance in an order that is determined depending on whether a user of the image forming apparatus is enabled to execute the maintenance.