Image Forming Fan Control for Stable Cooling and Low Noise Shift

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Solution Overview

Problem

Image forming apparatuses face challenges in maintaining low noise levels, as existing technologies result in rapid noise level changes that can be offensive to users, despite efforts to reduce fan noise through silent modes and temperature-based control.

Innovation Solution

The apparatus employs a controller to selectively stop and change which fans are active, limiting the noise level change to within a specified range, ensuring consistent sound levels by switching between predefined patterns based on operational conditions such as paper feed quantity and printing mode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If fans are stopped to reduce noise, then noise level is reduced, but cooling performance deteriorates

Engineering Contradiction:
Improvenoise levelVSAvoidcooling performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The cooling function is segmented across multiple fans, allowing the system to stop individual fans while maintaining overall cooling performance through redistribution of cooling load to remaining active fans

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fan operation state is dynamically adjusted based on real-time temperature conditions and operational requirements, switching between different fan activation patterns to balance noise reduction and cooling performance

Inventive Principle:
Principle #15Dynamics

2Reliability

If fan operation patterns are changed to maintain cooling performance, then cooling performance is maintained, but noise level changes rapidly causing user discomfort

Engineering Contradiction:
Improvecooling performanceVSAvoidnoise level fluctuation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

Multiple fan operation patterns are pre-defined and stored, allowing the system to smoothly transition between patterns without abrupt noise changes, as each pattern is designed with gradual noise level progression

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes operational parameters by switching between predefined fan patterns while controlling the rate of noise level change, ensuring that transitions occur within acceptable noise variation ranges to prevent user discomfort

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20120026689A1Image forming apparatus and method for driving and controlling fans in the apparatus
Publication Date: 2012.02.02 KONICA MINOLTA BUSINESS TECH INC
  • US20120026689A1 patent drawing
  • US20120026689A1 patent drawing
  • US20120026689A1 patent drawing

AI summary

An image forming apparatus includes: a plurality of fans; a drive part for driving each of the fans; and a controller for controlling the drive part in such a way that while the apparatus is operated, a part of the plurality of fans are stopped and the fan to be stopped is changed and the amount of change in a noise level of all the fans before and after the change of the fan to be stopped is limited to within a specified range.