Image Form Apparatus Management Device Abnormal Occurrence Prediction

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Solution Overview

Problem

Existing management systems for image forming apparatuses face limitations in predicting abnormal occurrences due to high calculation workloads, increased network workload, and system configuration costs, leading to potential delays in image processing and mechanical control.

Innovation Solution

A management device that collects status data from image forming apparatuses, processes it using a first stage determination unit with simple data processing, and employs a second stage determination unit with weighted logic to predict abnormal occurrences, thereby reducing calculation workload and improving prediction reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If neural networks or Bayesian inference are used for abnormal occurrence determination, then prediction accuracy is improved, but calculation workload increases causing delays in image processing and mechanical control

Engineering Contradiction:
Improveabnormal occurrence prediction accuracyVSAvoidimage processing speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent segments the abnormal occurrence determination process into multiple stages: a first stage using simple threshold comparisons for quick filtering, and a second stage using more complex neural networks or Bayesian inference only for cases that require deeper analysis. This segmentation allows the system to maintain high prediction accuracy while minimizing calculation workload and avoiding delays in image processing and mechanical control.

Inventive Principle:
Principle #1Segmentation

2Reliability

If status information is collected and sent to a server via network, then abnormal occurrence prediction capability is improved, but network workload and system configuration cost increase

Engineering Contradiction:
Improveabnormal occurrence prediction capabilityVSAvoidsystem configuration cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements self-service by enabling the image forming apparatus to perform abnormal occurrence determination locally using embedded neural networks or Bayesian inference algorithms. This eliminates the need to send status information to external servers, reducing network workload and system configuration costs while maintaining prediction capability. The apparatus serves itself by having the determination function integrated within the device rather than relying on external infrastructure.

Inventive Principle:
Principle #25Self-service

3Productivity

If limited status data (only anomaly count) is used, then calculation workload is reduced, but types of predictible abnormal occurrences are limited

Engineering Contradiction:
Improvecalculation efficiencyVSAvoidprediction coverage
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent segments the data processing approach by using simple threshold-based filtering for common abnormal occurrences with limited data, while reserving complex analysis methods for specific cases where multiple status parameters are available. This allows the system to maintain high calculation efficiency for frequent issues while expanding prediction coverage for less common abnormalities when sufficient data exists.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies partial action by using simplified determination methods for the majority of cases where basic anomaly count data suffices, and only applying comprehensive multi-parameter analysis when necessary. This partial use of complex methods maintains calculation efficiency while expanding the range of predictible abnormal occurrences when data availability warrants it.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS8358941B2Management device of an image forming apparatus
Publication Date: 2013.01.22 RICOH CO LTD
  • US8358941B2 patent drawing
  • US8358941B2 patent drawing
  • US8358941B2 patent drawing

AI summary

A management device for an image forming apparatus including a status data collection unit where multiple types of status data are received from the image forming apparatus and stored in a status database, a target data creation unit where multiple types of target data are created based upon the multiple types of status data, a first stage determination unit where the multiple types of target data are identified as being above or below reference values set for each type, and a second stage determination unit where a weight value set for each status data type is attached to the determination results of the multiple types of status data of the first stage determination unit and as a whole of the multiple types of status data determined with majority logic for abnormal occurrence prediction.