Malfunction Prediction in Image Formers via Selective Data Acquisition

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Solution Overview

Problem

Existing techniques for predicting malfunctions in image forming apparatuses face increased processing loads due to the acquisition and analysis of measurement data during continuous printing, which can lead to higher data amounts and computational burdens.

Innovation Solution

A control apparatus that acquires measurement data only during the printing of the last page of a continuous batch and uses this data for malfunction prediction, reducing the overall data storage and computational loads while ensuring timely and accurate prediction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If measurement data is acquired each time printing is performed, then malfunction prediction accuracy is improved, but processing load increases

Engineering Contradiction:
Improvemalfunction prediction accuracyVSAvoidprocessing load
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies partial action by acquiring measurement data selectively rather than continuously. Specifically, measurement data is acquired only when a print job completes or when specific conditions are met, rather than every time printing is performed. This reduces the frequency of data acquisition while still providing sufficient data points for effective malfunction prediction, thereby lowering processing load while maintaining prediction accuracy.

Inventive Principle:
Principle #16Partial or excessive action

2Loss of information

If measurement data is acquired for all pages in continuous printing, then data completeness is improved, but data amount increases

Engineering Contradiction:
Improvedata completenessVSAvoiddata amount
Core Design Contradiction:
Loss of informationVSQuantity of substance

Solution Approach 1:

The patent extracts only the necessary measurement data from continuous printing operations. Instead of collecting data from all pages, the system selectively acquires measurement data from specific pages (e.g., last page of each print job or pages meeting certain criteria). This extraction approach maintains data completeness for prediction purposes while significantly reducing the total data amount that needs to be stored and processed.

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of time

If measurement data is acquired continuously, then prediction timeliness is improved, but energy consumption increases

Engineering Contradiction:
Improveprediction timelinessVSAvoidenergy consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic action by acquiring measurement data at specific intervals rather than continuously. Data acquisition is triggered by events such as completion of print jobs or specific page printing, creating a periodic sampling pattern. This approach maintains prediction timeliness by ensuring data is acquired at meaningful intervals while dramatically reducing energy consumption compared to continuous acquisition.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11301182B2Control apparatus, image forming apparatus, information processing apparatus, control method, and storage medium for predicting possibility of malfunction
Publication Date: 2022.04.12 CANON KK
  • US11301182B2 patent drawing
  • US11301182B2 patent drawing
  • US11301182B2 patent drawing

AI summary

A control apparatus includes: an acquisition unit configured to acquire measurement data in continuous printing in which print images corresponding to a plurality of pages generated based on print data are continuously printed, the measurement data being data obtained by measuring a status of an image forming apparatus while the image forming apparatus is printing a print image for at least one measurement target page out of the plurality of pages without using a rest of the plurality of pages as measurement target pages; and a prediction unit configured to perform processing of predicting a possibility of a malfunction of the image forming apparatus using the measurement data.