Image Formation Adjustment Segmented for Monochrome and Color Printing

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Solution Overview

Problem

Existing electrophotographic image forming apparatuses face challenges in efficiently and effectively adjusting image formation conditions for both monochrome and color printing, leading to potential instability in image quality and efficiency due to infrequent or frequent condition adjustment processes.

Innovation Solution

The image forming apparatus includes separate processing units for monochrome and color printing, with predefined adjustment conditions, executing specific types of condition adjustment processes based on the printing history, ensuring efficient and stable image quality by adjusting conditions like developing bias voltage and laser light amount only when necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If condition adjustment processes are executed frequently for both monochrome and color printing, then image quality stability is improved, but printing efficiency and productivity deteriorate due to excessive adjustment interruptions

Engineering Contradiction:
Improveimage quality stabilityVSAvoidprinting efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent segments the condition adjustment process into two independent pathways: one for monochrome printing and another for color printing. Each pathway has its own execution conditions and frequency control, allowing optimized adjustment intervals for each printing type without compromising overall image quality stability or productivity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic adjustment frequency control where the condition adjustment processes are executed based on real-time printing history and type-specific conditions. The adjustment frequency adapts dynamically to the actual printing workload and type, preventing both excessive adjustments that reduce productivity and insufficient adjustments that compromise image quality

Inventive Principle:
Principle #15Dynamics

2Productivity

If condition adjustment processes are executed infrequently to maintain printing efficiency, then productivity is improved, but image quality stability deteriorates

Engineering Contradiction:
Improveprinting efficiencyVSAvoidimage quality stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

By dividing the adjustment strategy into separate monochrome and color pathways, the system can apply different execution frequencies appropriate to each printing type's characteristics, ensuring adequate adjustment frequency for maintaining image quality while minimizing overall interruption to printing operations

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the execution parameters of condition adjustment processes based on printing history and type. By monitoring the number of printed sheets and printing type, the system adjusts when and how often condition adjustments occur, optimizing the balance between maintaining image quality and preserving printing efficiency

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a unified condition adjustment process is used for both monochrome and color printing, then device complexity is reduced, but image quality stability deteriorates due to inability to optimize for each printing type

Engineering Contradiction:
Improvecontrol process complexityVSAvoidimage quality stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces segmentation into the control logic by creating distinct adjustment pathways for monochrome and color printing. Each pathway evaluates its own execution conditions and performs adjustments independently, enabling type-optimized image quality control while maintaining relatively simple individual process flows that together provide comprehensive coverage

Inventive Principle:
Principle #1Segmentation

4Ease of operation

If condition adjustment processes are executed without considering printing history, then ease of operation is improved, but image quality stability worsens due to lack of adaptive optimization

Engineering Contradiction:
Improvecontrol simplicityVSAvoidimage quality stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system implements self-service through automatic monitoring of printing history and autonomous decision-making about when condition adjustments should occur. The control unit automatically tracks the number of printed sheets and printing types, and independently determines the optimal timing for condition adjustments without requiring manual intervention or complex user configuration

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent incorporates feedback mechanisms where the execution of condition adjustment processes is based on feedback from printing history data. The system continuously monitors printing activity and uses this feedback to adaptively control the timing and frequency of condition adjustments, ensuring image quality stability while maintaining operational simplicity

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach stabilizes image quality and maintains efficiency by optimizing condition adjustment processes for monochrome and color printing, balancing the need for frequent adjustments without compromising printing speed.

Implementation Method 1

electrophotographic image forming units corresponding to yellow, cyan, magenta, and black

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Implementation Method 2

transfer the images to a sheet

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP4610735A1Image forming apparatus and image forming method
Publication Date: 2025.09.03 KYOCERA DOCUMENT SOLUTIONS INC
  • EP4610735A1 patent drawingFigure 1
  • EP4610735A1 patent drawingFigure 2
  • EP4610735A1 patent drawingFigure 3

AI summary

An image forming apparatus (100) includes an image forming portion (3), a first image processing portion (52), and a second image processing portion (53). The first image processing portion (52) executes a plurality of types of condition adjustment processes of adjusting an image formation condition of the image forming portion (3) on the image forming unit of the plurality of image forming units (20) used for monochrome printing in units of a specific number of condition adjustment processes in order whenever an execution history of the monochrome printing satisfies a monochrome adjustment condition set in advance. The plurality of types of condition adjustment processes is set in advance. The second image processing (53) portion executes the plurality of types of condition adjustment processes on the image forming unit of the plurality of image forming units (20) used for color printing in units of a specific number of condition adjustment processes in order whenever an execution history of the color printing satisfies a color adjustment condition set in advance.