Image Forming Apparatus Usable Sheets Display by Mode

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing image forming apparatuses fail to accurately inform users of the optimal timing for replacing developer cartridges, as they do not distinguish between different image forming modes with varying developer consumption rates, leading to potential premature replacement or insufficient ink for expected print jobs.

Innovation Solution

An image forming apparatus that detects the remaining developer amount and displays or transmits the number of usable sheets or days for two distinct modes (normal and concentration-up modes) based on predetermined levels, allowing users to manage cartridge replacement effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If the number of usable sheets is displayed based on a mode with less developer consumption, then the displayed number of usable sheets increases, but the cartridge may be depleted prematurely when high-consumption modes are used frequently

Engineering Contradiction:
Improveaccuracy of usable sheets informationVSAvoidreliability of image forming operation
Core Design Contradiction:
Loss of informationVSReliability

Solution Approach 1:

The patent segments the single usable sheets count into separate counts for each image forming mode (first mode and second mode). The display unit shows different numbers of usable sheets depending on which mode is selected, rather than displaying a single aggregated value. This segmentation allows accurate representation of developer consumption specific to each mode.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic adjustment of the displayed usable sheets count based on the selected image forming mode. When the user switches between first and second modes, the displayed number of usable sheets dynamically changes to reflect the appropriate consumption rate for that mode, ensuring accurate information is always provided.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a single mode is used for calculating usable sheets, then the calculation is simple, but it cannot accommodate varying developer consumption rates across different image forming modes

Engineering Contradiction:
Improveadaptability to different image forming modesVSAvoidcomplexity of usable sheets calculation
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the calculation process into separate calculations for each image forming mode. Each mode has its own usable sheets calculation based on its specific developer consumption characteristics. This segmentation maintains relative simplicity within each mode while achieving overall adaptability across multiple modes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a universal system that handles multiple image forming modes through a common control unit that manages both calculations. The control unit universally applies the appropriate calculation method based on the selected mode, achieving multi-functionality without requiring entirely separate systems for each mode.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11156937B2Image forming apparatus
Publication Date: 2021.10.26 CANON KK
  • US11156937B2 patent drawing
  • US11156937B2 patent drawing
  • US11156937B2 patent drawing

AI summary

An image forming apparatus includes an image bearing member, a developing cartridge, a control portion configured to cause the image forming unit to form the toner image in one mode selected from a plurality of modes including a first image forming mode for forming a first toner image whose maximum loading amount is a first loading amount and a second image forming mode for forming a second toner image whose maximum loading amount is a second loading amount different from the first loading amount, a detection unit, and a display portion configured to display information related to the number of sheets of a recording material on which the first toner images can be formed in the first image forming mode and information related to the number of sheets of a recording material on which the second toner images can be formed in the second image forming mode.