Image Forming Apparatus Cooling Polygon Motor and Developing Portion

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Solution Overview

Problem

Existing image forming apparatuses are large in size due to separate cooling passages and fans for the exposing and developing portions, which leads to ineffective cooling of components, particularly the polygon motors and developing portions.

Innovation Solution

The apparatus is designed with overlapping projection and developing portions to create a space-saving cooling area, where air is directed through passages between these components to efficiently cool the polygon motors and developing portions using a single cooling system, comprising an intake fan, ducts, and exhaust fan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If separate cooling passages and fans are provided for exposing and developing portions, then cooling effectiveness is improved, but apparatus size increases

Engineering Contradiction:
Improvecooling effectivenessVSAvoidapparatus size
Core Design Contradiction:
TemperatureVSVolume of stationary object

Solution Approach 1:

The patent merges the cooling functions for the exposing portion and developing portion into a single integrated cooling passage system. The cooling passage is configured to sequentially cool the polygon motor in the exposing portion and the developing portion, eliminating the need for separate cooling systems and reducing overall apparatus size while maintaining cooling effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single cooling fan and cooling passage serve multiple functions by cooling different components (polygon motor and developing portion) at different times. The cooling system is designed to be universal, handling thermal management for both heat-generating components through a shared infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If multiple fans and cooling passages are provided for different components, then component cooling is improved, but device complexity increases

Engineering Contradiction:
Improvecomponent coolingVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent combines multiple cooling functions into a single cooling passage and fan system. Instead of providing separate cooling passages and fans for the exposing and developing portions, a unified cooling system is implemented that sequentially serves both components, thereby reducing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Volume of stationary object

If air is directed through exposing portion first then to developing portion, then space is saved, but cooling effectiveness of developing portion deteriorates

Engineering Contradiction:
Improveapparatus compactnessVSAvoiddeveloping portion cooling
Core Design Contradiction:
Volume of stationary objectVSTemperature

Solution Approach 1:

The cooling system is designed to first cool the polygon motor in the exposing portion before the air reaches the developing portion. This preliminary cooling action removes the most significant heat source first, allowing the air to then effectively cool the developing portion despite the sequential flow path.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The cooling air flows continuously through the apparatus, first passing through the exposing portion to cool the polygon motor, then continuing to the developing portion. This continuous flow ensures both components receive cooling without interruption, maintaining cooling effectiveness while saving space.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for effective cooling of all components, reducing the need for separate cooling fans and passages, resulting in a more compact and efficiently cooled image forming apparatus.

Implementation Method 1

an intake fan, ducts, and exhaust fan

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

air is directed through passages between these components to efficiently cool the polygon motors and developing portions

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentEP2546700B1Image forming apparatus
Publication Date: 2021.03.17 KONICA MINOLTA BUSINESS TECH INC
  • EP2546700B1 patent drawingFigure 1
  • EP2546700B1 patent drawingFigure 2
  • EP2546700B1 patent drawingFigure 3

AI summary

An image forming apparatus includes a main body, exposing portions each forming a latent image on a photosensitive drum based on image data by driving of a polygon motor, developing portions each developing the latent image formed on each of the exposing portions using toner, and a partition member provided between each of the exposing portions and each of the developing portions. Projecting portions each including the polygon motor projecting from the partition member toward a side of the developing portion. Each of the projection portions is overlapped with at least a part of each of the developing portions on a vertical direction. The cooled air flows to the overlap portion in which the polygon motor of each of the exposing portions and each of the developing portions are overlapped.