Image Forming Device Automatic Mode Switching

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Solution Overview

Problem

Image forming devices face challenges in setting appropriate processing conditions for various sheet types, leading to potential image quality deterioration and increased user complexity, especially for novice users, due to the need for manual specification or limited sensor capabilities.

Innovation Solution

An image forming device with a controller that automatically switches between user specified and automatic discrimination modes based on defined conditions, such as elapsed time, jam occurrence rates, or mismatched sheet types, to ensure correct processing conditions are set without impairing user operability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If automatic discrimination mode is used to set sheet type, then user operability is improved and setting mistakes are reduced, but the system cannot handle sheet types outside sensor specifications or sensor malfunctions

Engineering Contradiction:
Improveuser operabilityVSAvoidsheet type setting reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system monitors image quality metrics and automatically switches between automatic discrimination mode and user specified mode based on detected image quality degradation. When image quality deteriorates, the system prompts the user to manually specify sheet type, creating a feedback loop that maintains reliability while preserving ease of operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The sheet type setting mode is made dynamic and adaptable rather than fixed. The system can switch between automatic discrimination mode and user specified mode depending on operational conditions, allowing it to leverage the advantages of both approaches while mitigating their respective disadvantages.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If user specified mode is used to set sheet type, then flexibility and user control are improved, but novice users make setting mistakes and image quality deteriorates

Engineering Contradiction:
Improveuser control flexibilityVSAvoidimage quality
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The system provides real-time feedback on image quality and automatically detects when sheet type settings are incorrect. When image quality degradation is detected, the system prompts users to check and correct sheet type settings, preventing persistent quality issues while maintaining user control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-diagnosis by monitoring image quality metrics and automatically identifying when sheet type mismatches occur. This allows the system to guide users through necessary corrections without requiring users to have expert knowledge, effectively making the system serve itself in detecting and reporting issues.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If the system switches between setting modes automatically, then setting accuracy is improved, but system complexity increases

Engineering Contradiction:
Improvesheet type setting accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The mode switching mechanism uses simple feedback based on image quality detection and sensor readings. When image quality deteriorates or sensor data indicates a mismatch, the system automatically switches modes and notifies the user, achieving high setting accuracy through straightforward feedback-driven control rather than complex algorithms.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11880153B2Image forming device
Publication Date: 2024.01.23 KONICA MINOLTA INC
  • US11880153B2 patent drawing
  • US11880153B2 patent drawing
  • US11880153B2 patent drawing

AI summary

An image forming device includes: a sheet feeder that feeds a sheet; a controller that: discriminates a sheet type of the sheet, and receives a user input to specify a sheet type; and an image forming device that has two setting modes including an automatic discrimination mode in which an image is formed based on the discriminated sheet type and a user specified mode in which an image is formed based on the sheet type specified by the user input. The controller automatically switches one of the two setting modes to the other based on a defined condition.