Image-Forming Device Sequential Toner Transfer

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Solution Overview

Problem

Conventional image-forming devices experience reverse transfer issues, leading to color mixing and poor image quality due to the reverse transfer of developer toner, especially when the amount of toner transferred increases, causing charge imbalances and muddying effects.

Innovation Solution

The device employs multiple image bearing members and developing units, with a transfer unit that sequentially transfers developer images in a superimposed manner, using spherical toner particles, and includes a cleaning mechanism to remove residual developers, ensuring that the initial black toner is transferred first to minimize reverse transfer effects and maintain image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the amount of developer transferred to the transfer recipient increases, then the transfer completeness is improved, but the reverse transfer occurs more easily causing color mixing

Engineering Contradiction:
Improvetransfer completenessVSAvoidreverse transfer
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by transferring the black developer image first before other colored developer images. This sequential arrangement ensures that the black toner is transferred to the transfer recipient before any colored toner, preventing the colored toner from being reverse-transferred onto the black toner layer. The development sequence is specifically arranged as: black developer → colored developers, which is the reverse of the conventional approach and directly addresses the reverse transfer problem.

Inventive Principle:
Principle #10Preliminary action

2Loss of substance

If a cleaning device is provided to recover waste developer, then the waste developer recovery is improved, but the developer for original colors mixes with waste developer causing color mixing

Engineering Contradiction:
Improvewaste developer recoveryVSAvoidcolor mixing
Core Design Contradiction:
Loss of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent segments the developer images by color and transfers them sequentially to the transfer recipient. Each developer image (black, red, green, blue) is transferred in a separate step, allowing the cleaning device to recover waste developer from each image bearing member independently. This segmentation prevents mixed waste developer from different colors from being recovered together, thus avoiding color mixing while maintaining effective waste developer recovery.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the charge capability of waste developer is higher than developer for original colors, then the waste developer tends to be transferred instead of original color developer, but this causes poor image quality due to color mixing

Engineering Contradiction:
Improvetransfer selectivityVSAvoidimage quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent uses preliminary action by transferring the black developer image first, creating a stable base layer on the transfer recipient. Subsequent colored developer images are then transferred onto this black layer. This sequence ensures that even if waste developer has high charge capability, it cannot displace the already-transferred black toner, as the black toner forms the foundational layer. The sequential transfer process prevents color mixing while maintaining image quality.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively suppresses reverse transfer, enhancing image quality by ensuring the initial black toner is transferred first, reducing muddying and color mixing, and maintaining high-quality image formation even with the simultaneous development/cleaning method.

Implementation Method 1

1st to Nth electrostatic latent images are formable on the 1st to Nth surface respectively. The 1st to Nth developing units develop the 1st to Nth electrostatic latent images with the 1st to Nth monochromatic developers respectively

Methodology Applied
Scientific EffectElectrostatic image formation: Electrostatics

Implementation Method 2

The transfer unit transfers sequentially the 1st to Nth developer images to a recipient in a superimposed manner in order of the 1st to Nth developer image

Methodology Applied
Scientific EffectElectrostatic transfer: Electrostatics

Implementation Method 3

The cleaning member removes residual developer that adheres to each image bearing member while developing each electrostatic latent image

Methodology Applied
Scientific EffectCleaning:

Data Source

PatentUS7526235B2Image-forming device
Publication Date: 2009.04.28 BROTHER KOGYO KK
  • US7526235B2 patent drawing
  • US7526235B2 patent drawing
  • US7526235B2 patent drawing

AI summary

An image-forming device includes 1st to Nth image bearing members, 1st to Nth developing units provided in one-to-one correspondence with the 1st to Nth image bearing members, and a transfer unit. N is an integer number equal to or greater than two. The 1st to Nth image members have 1st to Nth surfaces respectively. The 1st to Nth electrostatic latent images are formable on the 1st to Nth surface respectively. The 1st to Nth developing units have 1st to Nth monochromatic developers respectively. The 1st monochromatic developer is of monochromatic black and has a toner particle substantially spherical in shape. The 1st to Nth developing units develop the 1st to Nth electrostatic latent images with the 1st to Nth monochromatic developers respectively in order to form 1st to Nth developer images respectively. The transfer unit transfers sequentially the 1st to Nth developer images to a recipient in a superimposed manner in order of the 1st to Nth developer image.