Image Forming Apparatus Dew Condensation Job Segmentation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In image forming apparatuses, dew condensation can negatively affect image formation, and existing solutions like environmental heaters are costly and restrictive, particularly for small-size devices, limiting output speed while prioritizing print quality.

Innovation Solution

An image forming apparatus with a dew condensation prevention mode that allows users to select job restrictions during elimination operations, enabling continued operation of non-fax jobs while fax jobs are paused, and utilizing a fan for dew elimination, reducing waiting time and ensuring data integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dew condensation elimination operation is executed by heating fixing heater or driving fan, then dew condensation is eliminated, but image forming operation must be restricted and output speed is reduced

Engineering Contradiction:
Improvedew condensation eliminationVSAvoidoutput speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent segments image forming jobs into different types (fax jobs and non-fax jobs) and applies different restriction policies to each segment. During dew condensation elimination, non-fax jobs can proceed while fax jobs are restricted, allowing the system to maintain partial productivity while ensuring reliability for critical jobs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different quality standards and operation restrictions to different job types locally. Fax jobs receive stricter restrictions to ensure data integrity, while non-fax jobs can proceed with standard quality requirements, allowing differentiated handling based on job characteristics.

Inventive Principle:
Principle #3Local quality

2Reliability

If environmental heater is used to suppress dew condensation, then dew condensation is prevented, but cost increases particularly for small-size image forming apparatus

Engineering Contradiction:
Improvedew condensation preventionVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The system uses existing components (fan, fixing heater) already present in the image forming apparatus to perform dew condensation elimination, rather than adding a dedicated environmental heater. The fan and fixing heater serve dual purposes: normal operation and dew condensation elimination, making the solution cost-effective for small-size devices.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The fan and fixing heater are designed to serve multiple functions: they are used for normal image forming operations and also for dew condensation elimination. This multi-functionality eliminates the need for separate dedicated components, reducing overall system cost while maintaining effectiveness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If all image forming operations are restricted during dew condensation elimination, then print quality is ensured, but user waiting time increases particularly for users prioritizing output speed

Engineering Contradiction:
Improveprint qualityVSAvoiduser waiting time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent segments image forming jobs into fax jobs and non-fax jobs, applying different restriction policies to each segment. Non-fax jobs can proceed during dew condensation elimination while fax jobs are restricted, allowing users to maintain productivity for non-critical jobs while ensuring quality for critical fax jobs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts operation restrictions based on job type and user needs. The control unit determines whether to restrict operations based on the specific job characteristics and user instructions, allowing flexible adaptation between quality prioritization and speed prioritization rather than static all-or-nothing restrictions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for reduced waiting times and improved usability by enabling non-fax jobs to proceed during dew condensation elimination, while ensuring fax jobs are safely stored for later execution, thus balancing output speed and quality.

Implementation Method 1

driving a fan

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

heating a fixing heater

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS10345757B2Image forming apparatus
Publication Date: 2019.07.09 CANON KK
  • US10345757B2 patent drawing
  • US10345757B2 patent drawing
  • US10345757B2 patent drawing

AI summary

An image forming apparatus includes an image forming unit, an execution unit that executes dew condensation elimination operation for eliminating dew condensation in the image forming unit, a setting unit that sets a dew condensation prevention mode for executing the dew condensation elimination operation to an enabled state, a display unit, and a control unit that causes the display unit to display a warning screen and selects a type of image forming job to be restricted during execution of the dew condensation elimination operation in a case where the dew condensation prevention mode is set to an enabled state, wherein, in a case where an image forming job is received during execution of the dew condensation elimination operation, the control unit determines whether the received image forming job is executable based on the type of job selected.