Image Forming Apparatus Exposure Timing Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing image forming apparatuses for electro-photography systems face issues with uneven line spacing due to fluctuations in the rotating speed of photosensitive bodies, leading to color gaps in the final image.

Innovation Solution

An image forming apparatus with a drive mechanism and exposure units that determine and adjust the exposure-starting phase for each photosensitive body based on its rotation phase, ensuring synchronized exposure and transfer times across all photosensitive bodies to maintain even line spacing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the rotating speed of photosensitive bodies is kept constant, then line spacing uniformity is improved, but the fluctuation in rotating speed cannot be compensated, leading to color gaps

Engineering Contradiction:
Improveline spacing uniformityVSAvoidcolor gap prevention
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies dynamics by making the exposure-starting time variable rather than fixed. The varying unit dynamically adjusts the exposure-starting time difference between photosensitive bodies based on detected rotation phase fluctuations, allowing the system to adapt to speed variations and prevent color gaps while maintaining line spacing uniformity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback by detecting the rotation phase of photosensitive bodies and using this information to adjust exposure timing. The determining unit measures rotation phase, and the varying unit uses this feedback to compensate for speed fluctuations, ensuring reliable color image formation without color gaps

Inventive Principle:
Principle #23Feedback

2Device complexity

If exposure-starting time is fixed for all photosensitive bodies, then device complexity is reduced, but positioning precision of lead lines deteriorates due to rotation speed fluctuations

Engineering Contradiction:
Improveexposure timing controlVSAvoidlead line position uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The system transitions from static fixed exposure timing to dynamic variable timing. The varying unit changes the exposure-starting time difference based on detected rotation phases, allowing precise lead line positioning while avoiding excessive complexity by only adjusting timing rather than entire exposure sequences

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the timing parameter dynamically. Instead of keeping exposure-starting time fixed, the system varies the time difference between exposure starters of different photosensitive bodies based on rotation phase measurements, achieving precise positioning without overly complex mechanisms

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration prevents unevenness in the forming positions of lead lines, ensuring consistent image quality by synchronizing the exposure and transfer times across all photosensitive bodies, thereby eliminating color gaps.

Implementation Method 1

an electrostatic latent image is formed on a photosensitive body, which is driven and rotated, by exposing the photosensitive body to light by exposing means

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS8295735B2Image forming apparatus
Publication Date: 2012.10.23 BROTHER KOGYO KK
  • US8295735B2 patent drawing
  • US8295735B2 patent drawing
  • US8295735B2 patent drawing

AI summary

An image forming apparatus includes: a plurality of photosensitive bodies disposed along a moving direction of a recording medium; a drive mechanism for driving and rotating the plurality of photosensitive bodies; a plurality of exposure units, each exposure unit being associated with a respective one of the photosensitive bodies, the each exposure unit configured to expose the respective photosensitive body; a determining unit for determining an exposure-starting phase that is a rotation phase at an exposure-starting timing with respect to one photosensitive body among the plurality of photosensitive bodies; and a varying unit for varying a exposure-starting time difference between the exposure-starting timing of the one photosensitive body and an exposure-starting timing of an other photosensitive body disposed at a downstream side of the one photosensitive body in the moving direction of the recording medium, based on the exposure-starting phase.