Image Forming Apparatus Grip Portion for Cartridge Replacement

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Solution Overview

Problem

Conventional image forming apparatuses require users to insert their hands inside the frame body to replace process cartridges, which is inconvenient and potentially hazardous.

Innovation Solution

The image forming apparatus includes a housing with a movable cover and a grip portion on the process unit that allows users to detach and attach the process unit without opening the frame body, using protruding holding portions for easy access and visibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the cover is kept closed to maintain internal cleanliness, then the apparatus's internal cleanliness is maintained, but users cannot access the process cartridge for replacement

Engineering Contradiction:
Improveinternal cleanlinessVSAvoidprocess cartridge replacement accessibility
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The process cartridge is segmented from the main apparatus body, allowing it to be detached and replaced independently. The grip portion further segments the access mechanism, enabling external manipulation without opening the cover.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grip portion acts as an intermediary mechanism between the user and the process cartridge. It transmits user force to the cartridge while allowing the cover to remain closed, mediating the interaction without requiring direct hand insertion.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the cover is opened to access the process cartridge, then users can replace the cartridge easily, but the apparatus's internal cleanliness is compromised

Engineering Contradiction:
Improveprocess cartridge replacement accessibilityVSAvoidinternal cleanliness
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The process cartridge is extracted from the apparatus body as a separate replaceable unit. The grip portion extends the extraction mechanism outward, allowing the cartridge to be removed without extracting the cover or opening the apparatus enclosure.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If the grip portion protrudes outward, then users can access the process cartridge externally without inserting hands, but the device complexity increases

Engineering Contradiction:
Improveprocess cartridge external accessibilityVSAvoidcover mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The grip portion is designed as a movable element that dynamically adjusts its position. It protrudes outward during cartridge replacement operations and retracts when not in use, allowing the mechanism to adapt between different operational states without permanent structural complexity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9317001B2Image forming apparatus having moving cover and detachable unit
Publication Date: 2016.04.19 BROTHER KOGYO KK
  • US9317001B2 patent drawing
  • US9317001B2 patent drawing
  • US9317001B2 patent drawing

AI summary

An image forming apparatus includes a housing, a cover, a process unit, and a grip portion. The housing has an opening portion defining an open end. The cover is movable between a closing position to close the open end and an opening position to open the open end. The cover defines the opening portion and has one end portion to define the open end. The process unit is configured to be attached to and detached from the housing through the opening portion. The process unit includes a developer chamber configured to accommodate therein developer. The grip portion is provided at the process unit, and has a protruding portion protruding outward between the open end and the one end portion when the process unit has been attached to the housing and the cover is at the closing position.