Image-Forming Head Power Supply for Piezoelectric Resonance Control

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Solution Overview

Problem

Resonance between the switching frequency of a switching power supply and the natural vibration frequency of a piezoelectric element in an inkjet-type image forming apparatus can cause malfunctions.

Innovation Solution

The switching power supply operates with a frequency different from the natural vibration frequency of the actuator unit, and the controller adjusts the switching frequency to avoid resonance, using a step-up DC/DC switching converter and step-down power supplies to supply power to the actuator units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the switching frequency of the switching power supply is set to be substantially identical to the natural vibration frequency of the piezoelectric element, then power supply efficiency is improved, but resonance occurs causing malfunction

Engineering Contradiction:
Improvepower supply efficiencyVSAvoidmalfunction prevention
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent applies parameter changes by adjusting the switching frequency of the power supply to be different from the natural vibration frequency of the piezoelectric element. The controller modifies the switching frequency parameter to avoid resonance conditions, thereby preventing malfunction while maintaining acceptable power supply efficiency through optimized frequency selection.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the switching frequency is adjusted to avoid resonance with the piezoelectric element, then reliability is improved, but power supply efficiency may deteriorate

Engineering Contradiction:
Improvemalfunction preventionVSAvoidpower supply efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements dynamics by enabling the controller to dynamically adjust the switching frequency based on operational conditions. The system can adapt the switching frequency to avoid resonance with the piezoelectric element while optimizing power supply efficiency, allowing flexible operation across different printing conditions and load requirements.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents malfunctions by ensuring the actuator units do not vibrate with the natural frequency, effectively restraining ripple noise and maintaining stable ink ejection.

Implementation Method 1

the head unit includes a piezoelectric element as an actuator to eject ink

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a switching power supply configured to supply electric power to the head unit

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20250303698A1Image forming apparatus
Publication Date: 2025.10.02 KYOCERA DOCUMENT SOLUTIONS INC
  • US20250303698A1 patent drawing
  • US20250303698A1 patent drawing
  • US20250303698A1 patent drawing

AI summary

An image forming apparatus includes a head unit, and a switching power supply. The head unit is configured to eject ink. The switching power supply is configured to supply electric power to the head unit. Further, the head unit includes an actuator unit to eject ink; and the switching power supply operates with a switching frequency different from a natural vibration frequency of the actuator unit.