Image Forming Apparatus Sleep Mode Heater Control

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Solution Overview

Problem

Image forming apparatuses experience unnecessary power consumption due to the warming-up of heaters even when the device is not in use, as they transition from a sleep state to a ready state based on the approach of an individual, without confirming if the individual intends to use the apparatus for printing.

Innovation Solution

Incorporating a detection unit, individual specifying unit, and control unit that determine the presence of an individual and the presence of a printing job, only warming up the heater when a valid printing job is detected, and maintaining the heater in a sleep state otherwise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the heater is warmed up when an individual approaches the image forming apparatus, then the apparatus is ready for printing operations, but unnecessary power consumption occurs when the individual does not intend to use the apparatus

Engineering Contradiction:
Improvereadiness for printing operationsVSAvoidpower consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary warming-up of the heater only when a printing job is detected in the queue, not merely when an individual approaches. This preliminary action is conditioned on the presence of actual printing work, avoiding unnecessary energy consumption while ensuring readiness when needed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from the printing job detection mechanism to control the heater operation. When printing jobs are detected in the queue, the system activates the heater; when no jobs are present, the heater remains inactive. This feedback-based control resolves the contradiction between readiness and energy consumption.

Inventive Principle:
Principle #23Feedback

2Use of energy by moving object

If the heater is kept in sleep state to save power, then energy consumption is reduced, but printing operations cannot be performed when an individual approaches

Engineering Contradiction:
Improvepower consumptionVSAvoidprinting operation capability
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The system performs preliminary warming-up of the heater in advance when printing jobs are detected in the queue, ensuring that the apparatus is fully ready for immediate printing operations when the individual approaches, while maintaining energy savings during periods of no printing demand.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the heater state based on the presence of printing jobs in the queue. The heater transitions between sleep and active states according to the dynamic condition of pending printing work, optimizing both energy consumption and printing productivity.

Inventive Principle:
Principle #15Dynamics

3Reliability

If individual authentication is performed upon approach, then security is improved, but the heater warms up unnecessarily when the individual is not a user

Engineering Contradiction:
Improvesecurity controlVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary checking of the printing job queue before activating the heater or initiating authentication. This preliminary action determines whether warming-up is necessary, preventing unnecessary energy consumption while maintaining security controls for actual users.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from the printing job detection system to control both the heater operation and authentication process. Authentication and heater activation are conditioned on the presence of printing jobs, ensuring that security measures and energy consumption are aligned with actual printing needs.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces unnecessary power consumption by ensuring the heater only warms up when a printing job is confirmed, thereby optimizing energy usage and preventing wastage.

Implementation Method 1

The fixers form the images on the printing media by fixing the toner images formed on the printing media, with the printing media on which the toner images are formed nipped between the fixing rollers heated at a high temperature by the heater

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS10254692B1Image forming apparatus and method of controlling return from sleep mode in image forming apparatus
Publication Date: 2019.04.09 KK TOSHIBA
  • US10254692B1 patent drawing
  • US10254692B1 patent drawing
  • US10254692B1 patent drawing

AI summary

A detection unit detects a presence of an individual near an image forming apparatus during a sleep mode in which an image forming unit, an image reading unit, and a user interface unit enter a sleep state of non-conduction. An individual specifying unit specifies the individual detected by the detection unit. A determination unit determines whether there is a printing job corresponding to the individual specified by the individual specifying unit. A control unit warms up a heater by causing the fixer to transition from the sleep state to a ready state when the determination unit determines that there is the printing job corresponding to the individual specified by the individual specifying unit. Conversely, the control unit maintains the fixer in the sleep state when the determination unit determines that there is no printing job corresponding to the individual specified by the individual specifying unit.