Image Forming Apparatus Idle Maintenance for Immediate Use

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Solution Overview

Problem

Users of image forming apparatuses often have to wait for maintenance control to complete before using the device after it has been unused for a period, causing inconvenience.

Innovation Solution

An image forming apparatus with a controller that allows for re-activation time and control settings to be set, enabling maintenance control to be performed during idle periods, thus avoiding user wait times.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If maintenance control is executed after the image forming apparatus is left unused for a certain period, then image quality is maintained, but user waiting time increases

Engineering Contradiction:
Improveimage qualityVSAvoiduser waiting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs maintenance control during idle periods before the user needs to use the apparatus. The controller detects when the apparatus is in an idle state (no print jobs queued) and automatically executes maintenance routines such as cleaning the charge roller or adjusting development bias, ensuring image quality is maintained before the user arrives or needs to use the device.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system proactively prevents image quality degradation by executing maintenance control before problems occur. Instead of waiting for user complaints or performance issues, the controller automatically performs preventive maintenance during idle periods, counteracting potential quality deterioration before it affects user experience.

Inventive Principle:
Principle #9Preliminary anti-action

2Reliability

If maintenance control is executed immediately when the apparatus is activated, then image quality is ensured, but device availability to users decreases

Engineering Contradiction:
Improveimage qualityVSAvoiddevice availability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically adjusts when maintenance control is executed based on real-time operational status. The controller continuously monitors whether print jobs are queued or being processed and only initiates maintenance during confirmed idle periods. This dynamic approach ensures maintenance occurs at optimal times without compromising device availability or user productivity.

Inventive Principle:
Principle #15Dynamics

3Use of energy by moving object

If the apparatus remains in inactive state for extended periods, then energy consumption is reduced, but maintenance requirements increase

Engineering Contradiction:
Improveenergy consumptionVSAvoidmaintenance requirement
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system implements periodic maintenance control during idle periods rather than continuous operation. The controller schedules maintenance routines to execute at regular intervals when the apparatus is idle, such as every 24 hours or after a certain number of print jobs, balancing energy savings from reduced operation with the need for periodic maintenance to ensure continued reliability.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS20250254256A1Image forming apparatus
Publication Date: 2025.08.07 TOSHIBA TEC KK
  • US20250254256A1 patent drawing
  • US20250254256A1 patent drawing

AI summary

According to an embodiment, an image forming apparatus that does not require waiting for use due to maintenance control. The image forming apparatus according to an embodiment includes: an image data acquisition device configured to acquire image data; a printer configured to print an image of the image data on a sheet; an input device configured to receive setting information; and a controller. The controller is configured to receive a re-activation time setting and a re-activation control setting, store the re-activation time setting and the re-activation control setting, re-activate the image forming apparatus from an inactive state according to the re-activation time setting, and execute a maintenance control according to the re-activation control setting.