Image Forming Device Lateral Shift Correction

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Solution Overview

Problem

Conventional image forming devices fail to effectively correct positional shifts in the lateral direction between light emitting members and optical members, leading to uneven light distribution and deteriorated image quality due to insufficient lens correction values and limited number of LEDs in the lateral direction.

Innovation Solution

An image forming device with a hardware processor that selects light emitting elements, acquires exposure amounts, calculates distribution, and detects positional shifts in the lateral direction by comparing calculated positions with reference positions, allowing for precise correction of light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If lens correction values are decimated from the lens correction values for the respective LEDs in accordance with the environmental temperature, then the light amount correction can be simplified, but the correction precision for lateral positional shift deteriorates

Engineering Contradiction:
Improvecorrection method complexityVSAvoidlateral positional shift correction precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The invention divides the correction approach into two distinct segments: longitudinal correction using decimated lens correction values, and lateral correction using a separately generated correction map. This segmentation allows each correction dimension to be optimized independently, resolving the contradiction between simplification and precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a correction map as an intermediary data structure that stores pre-calculated lateral correction values. This correction map acts as a mediator between the environmental temperature data and the final lateral correction application, enabling precise correction without complex real-time calculations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If only one or two lens correction values are used for lateral direction correction, then the data processing is simplified, but the correction accuracy insufficiently reflects the actual positional shift amount

Engineering Contradiction:
Improvedata processing complexityVSAvoidimage quality uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The invention transitions from using a limited number of discrete correction values to a continuous two-dimensional correction map with multiple correction values across the lateral direction. This dimensional expansion provides sufficient correction granularity to accurately reflect actual positional shifts while maintaining manageable data structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The correction map is generated in advance through simulation or measurement, storing pre-calculated correction values for various lateral positions and environmental temperatures. This preliminary action eliminates the need for complex real-time calculations during operation, simplifying data processing while ensuring correction accuracy.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If the number of LEDs arranged in the lateral direction is small, then the device structure is simplified, but the number of available lens correction values is insufficient for effective correction

Engineering Contradiction:
ImproveLED arrangement complexityVSAvoidnumber of lens correction values
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The invention creates a virtual expansion of correction values by generating a correction map that contains multiple correction values for each lateral position. This copying approach effectively multiplies the available correction data without requiring additional physical LEDs, resolving the contradiction between structural simplicity and correction data sufficiency.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables accurate detection and correction of lateral positional shifts, improving image quality by ensuring uniform light distribution across the photoreceptor.

Implementation Method 1

a longitudinal light emitting member that is constituted from light emitting element rows that are arranged in a lateral direction, the light emitting element rows each being constituted from light emitting elements that are arranged in a longitudinal direction

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 2

an optical member that is longitudinal in the longitudinal direction, is disposed so as to condense light emitted from the light emitting elements onto the photoreceptor

Methodology Applied
Scientific EffectLight condensing: Lens

Data Source

PatentUS10389904B2Image forming device, control method, and recording medium
Publication Date: 2019.08.20 KONICA MINOLTA INC
  • US10389904B2 patent drawing
  • US10389904B2 patent drawing
  • US10389904B2 patent drawing

AI summary

An image forming device includes: a photoreceptor; a longitudinal light emitting member constituted from light emitting element rows that are arranged in a lateral direction and are each constituted from light emitting elements arranged in a longitudinal direction; an optical member that is longitudinal and is disposed to condense light emitted from the light emitting elements onto the photoreceptor; and a hardware processor that: selects and causes one or more light emitting elements for each light emitting element row to emit light; acquires an exposure amount for each light emitting element row; calculates a distribution of the exposure amounts acquired for the light emitting element rows, and calculates a position in the lateral direction corresponding to a predetermined exposure amount in the distribution; and judges whether a difference between the calculated position and a reference position in the lateral direction at a reference time is less than a threshold value.