Image Forming Apparatus Light Power Stabilization for BD Sensor Timing

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Solution Overview

Problem

Existing image forming apparatuses face measurement errors and accuracy issues in adjusting the writing start positions of light emitting elements due to variations in light power incident on the beam detection sensor, affecting the synchronization and emission timing of light beams.

Innovation Solution

The apparatus includes a light power control unit to stabilize the light power of light beams incident on the detection unit, a measuring unit to measure the time interval between detection signals from first and second light beams, and a timing control unit to adjust the emission timings based on these measurements, ensuring accurate synchronization and correction of writing start positions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the light power of light beams incident on the detection unit is not stabilized, then the measurement process is simpler, but measurement errors occur due to variations in light power affecting the detection unit's response speed

Engineering Contradiction:
Improvemeasurement precision of time intervalVSAvoidcomplexity of light power control
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent controls the light power parameter of light beams incident on the detection unit to be substantially equal, preventing variations in detection unit response speed that would cause measurement errors in time interval measurements between light beams from different light emitting elements

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The detection unit detects light beams from multiple light emitting elements and generates detection signals, which are then used to measure time intervals. The system uses this feedback to adjust emission timings of light beams, ensuring accurate synchronization and writing start position correction

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If the writing start positions of multiple light emitting elements are not precisely synchronized, then the device operation is simpler, but image formation accuracy deteriorates due to shifts in writing start positions

Engineering Contradiction:
Improveprecision of writing start positionVSAvoidcomplexity of timing control
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The system measures time intervals between detection signals from light beams emitted by different light emitting elements, then uses this measurement feedback to precisely control the emission timings of each light emitting element, ensuring their writing start positions coincide and eliminating shifts in image formation

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces mechanical adjustment methods with optical measurement and electronic control. Instead of mechanically adjusting the positions of light emitting elements, the system uses optical detection to measure time intervals and electronically controls emission timings to achieve precise synchronization of writing start positions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses measurement errors and improves the accuracy of writing start position correction for light emitting elements, maintaining consistent image formation across multiple light emitting elements.

Implementation Method 1

an optical sensor for detecting the light beam deflected by the rotating polygonal mirror (beam detection (BD) sensor), and the optical sensor generates a synchronization signal upon detecting the light beam

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS9261809B2Image forming apparatus
Publication Date: 2016.02.16 CANON KK
  • US9261809B2 patent drawing
  • US9261809B2 patent drawing
  • US9261809B2 patent drawing

AI summary

An image forming apparatus according to one aspect controls a light source such that first and second laser beams emitted from first and second light emitting elements respectively are incident on a BD sensor successively, and measures the time interval between two BD signals, output from the BD sensor, that correspond to the first and second laser beams. When performing the measurement, the image forming apparatus controls the light powers of the first and second light beams so as to be light powers determined in advance using APC. According to this, measurement errors when measuring the interval between the light beams emitted from the two light emitting elements are suppressed, and correction accuracy for the image writing start positions for the multiple light emitting elements is improved.