Image Forming Apparatus Recording Medium Type Verification

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Solution Overview

Problem

Image forming apparatuses face failures such as jams due to incorrect setting of recording medium types, which are difficult to diagnose, leading to inefficiencies and maintenance challenges.

Innovation Solution

An image forming apparatus with multiple hardware processors for user input, detection, and external communication to determine and verify the type of recording medium, transmitting information to a server for analysis to identify potential failures and improve operational settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the user sets the recording medium type manually, then the operation is simple and quick, but the setting may be incorrect leading to failures such as jams

Engineering Contradiction:
Improveease of medium type settingVSAvoidreliability of medium type identification
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system automatically detects the recording medium type using a sensor and provides feedback to compare with the user's manual setting. When a mismatch is detected, the system notifies the user and can automatically adjust the image forming conditions to match the actual medium type, thereby maintaining ease of operation while improving reliability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The image forming apparatus performs self-detection of the recording medium type using an integrated sensor system. This self-service capability allows the system to independently verify the medium type without requiring user intervention, automatically resolving potential mismatches between manual settings and actual conditions.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If the apparatus automatically determines the recording medium type using a sensor, then the identification accuracy is improved, but the device complexity increases

Engineering Contradiction:
Improveprecision of medium type detectionVSAvoidcomplexity of detection system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor system is integrated into the existing image forming apparatus structure and serves multiple functions: detecting medium type, verifying user settings, and triggering appropriate responses. This multi-functionality approach allows the system to achieve precise medium type detection without proportionally increasing device complexity, as the same sensor infrastructure serves multiple purposes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of information

If the system compares user-set type with detected type and transmits information to external device, then the cause of failure can be identified, but the device complexity and information processing load increase

Engineering Contradiction:
Improveinformation about failure causeVSAvoidcomplexity of information processing system
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

An external device such as a server or cloud platform acts as an intermediary to receive, store, and analyze the comparison results between user-set and detected medium types. This intermediary approach allows the main apparatus to maintain relatively simple information processing capabilities while still achieving comprehensive failure analysis, as the complex data processing is offloaded to the external system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively identifies and prevents failures by matching user-set and detected recording medium types, reducing jams and improving maintenance efficiency by analyzing and adjusting settings based on accurate type determination.

Implementation Method 1

an image forming apparatus that automatically determines the type of a recording medium using an optical sensor or the like

Methodology Applied
Scientific EffectOptical detection: Photoelectric Effect

Data Source

PatentUS12069208B2Image forming apparatus, type information processing method of recording medium, and program for identifying a cause of failure
Publication Date: 2024.08.20 KONICA MINOLTA INC
  • US12069208B2 patent drawing
  • US12069208B2 patent drawing
  • US12069208B2 patent drawing

AI summary

An image forming apparatus includes: a first hardware processor that receives setting of a type of a recording medium by a user; a detector that detects a type determination parameter for a recording medium including a recording medium for which setting of a type has been received by the first hardware processor; a second hardware processor that determines a type of a recording medium based on a detection result of the detector; an image former that forms an image on the recording medium; and a third hardware processor that transmits, to an external device, at least two pieces of information of information regarding the type received, information regarding the type determined by the second hardware processor, or information regarding matching or mismatching of the type received and the type determined with respect to the recording medium for which setting of a type has been received by the first hardware processor.