Image Forming Screen Control for Moiré-Reduced Gradation Correction

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Solution Overview

Problem

Existing image forming systems face challenges in accurately performing gradation correction due to moire issues caused by the relationship between the screen used for printing jobs and the arrangement direction of pixels in scanning devices, leading to variations in RGB values of scanned gradation patterns.

Innovation Solution

The system employs a second screen with altered screen lines or angles for specific colors of gradation patterns, while maintaining the same screen for other colors, to synchronize with the scanning device's resolution and prevent moire, thereby enabling accurate gradation correction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the same screen used for printing jobs is used for the gradation pattern, then the printing process is simplified, but moire occurs due to the relationship between the screen and the scanning device's pixel arrangement, causing variations in RGB values and making accurate gradation correction difficult

Engineering Contradiction:
Improveprinting process complexityVSAvoidgradation correction accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies different screen settings to different purposes: the printing job uses one screen configuration while the gradation pattern uses a different screen configuration. This local differentiation allows the gradation pattern to be optimized for scanning accuracy while the printing job maintains its original screen settings, thus resolving the contradiction between process simplicity and measurement precision.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the screen parameters (screen angle or screen lines) specifically for the gradation pattern compared to the printing job. By adjusting these parameters, the gradation pattern avoids moire interference from the scanning device's pixel arrangement, enabling accurate RGB value measurement and gradation correction while keeping the printing process relatively simple.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If a screen is used that matches the scanning device's pixel arrangement, then accurate gradation correction can be achieved, but the printing job may experience degraded quality due to moire

Engineering Contradiction:
Improvegradation correction accuracyVSAvoidprinting quality
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent applies different screen configurations to different elements: the gradation pattern uses a screen optimized for scanning accuracy (matching or complementary to the scanning device's pixel arrangement), while the printing job uses its original screen settings optimized for print quality. This local differentiation ensures that each element's specific requirements are met without compromising the other.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the screen configuration into two separate settings: one for the gradation pattern and another for the printing job. This segmentation allows independent optimization of each component - the gradation pattern can use screen parameters that prevent moire with the scanning device, while the printing job maintains its original screen settings for optimal print quality.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If the screen for the gradation pattern is changed to prevent moire, then scanning accuracy improves, but the printing process becomes more complex due to multiple screen configurations

Engineering Contradiction:
Improvescanning accuracyVSAvoidscreen configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary element - a dedicated screen configuration for the gradation pattern that acts as a mediator between the printing job's screen and the scanning device's pixel arrangement. This intermediary screen configuration prevents moire interference during scanning while allowing the printing job to maintain its original screen settings, thus improving scanning accuracy without significantly increasing overall system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively suppresses scanning gradation variations and ensures precise gradation correction by synchronizing the screen characteristics with the scanning device, enhancing printing accuracy.

Implementation Method 1

a case where the gradation pattern is scanned by a scanning device

Methodology Applied
Scientific EffectOptical scanning:

Implementation Method 2

there may be a specific color that causes moire due to a relationship with an arrangement direction of pixels of an image sensor of the scanning device or a relationship with a pitch of the pixels of the image sensor

Methodology Applied
Scientific EffectMoiré effect: Moiré Effect

Data Source

PatentUS20250301094A1Image forming system, non-transitory computer readable medium storing printing control program, and printing control method
Publication Date: 2025.09.25 FUJIFILM BUSINESS INNOVATION CORP
  • US20250301094A1 patent drawing
  • US20250301094A1 patent drawing
  • US20250301094A1 patent drawing

AI summary

An image forming system includes a processor configured to perform control such that printing is performed for a specific color of a gradation pattern printed on a recording medium by using a second screen obtained by changing at least one of the number of screen lines or a screen angle of a first screen used for a printing job and printing is performed for a color other than the specific color of the gradation pattern in a same manner as the screen used for the printing job in a case where the gradation pattern is scanned by a scanning device and is gradation-corrected.