Image Forming System Post-Processing Synchronization Control

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Solution Overview

Problem

Existing image forming systems and post-processing apparatuses face difficulties in operating in conjunction with each other due to varying communication and control rules, making it challenging to coordinate image formation and post-processing operations.

Innovation Solution

An image forming system that includes an image forming unit, a post-processing unit, an acquiring unit, a first transmitting unit, and a post-processing control unit, where the acquiring unit detects the discharge timing of the recording medium from the image forming unit and the first transmitting unit sends a post-processing start signal to the post-processing control unit to synchronize the start of post-processing operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple apparatuses with different communication and control rules are directly connected, then device compatibility is improved, but coordination between image forming unit and post-processing unit deteriorates

Engineering Contradiction:
Improvedevice compatibilityVSAvoidcoordination reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces a control apparatus as an intermediary between the image forming apparatus and post-processing apparatus. This mediator translates and coordinates commands between devices with different communication rules, enabling reliable coordinated operation while maintaining compatibility with multiple device types. The control apparatus receives print jobs, manages the image forming process, and triggers post-processing operations at appropriate timing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If one driver controls all peripherals, then ease of operation is improved, but synchronization between image forming and post-processing deteriorates

Engineering Contradiction:
Improvecontrol simplicityVSAvoidsynchronization timing
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system implements feedback mechanisms where the control apparatus monitors the status of the image forming unit and triggers post-processing operations based on actual discharge timing of recorded media. This feedback loop ensures proper synchronization while maintaining ease of operation through unified driver control. The system adapts to real-time conditions rather than relying on fixed timing.

Inventive Principle:
Principle #23Feedback

3Productivity

If post-processing starts immediately, then productivity is improved, but coordination accuracy deteriorates

Engineering Contradiction:
Improveprocessing speedVSAvoiddischarge timing detection
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The control apparatus performs preliminary actions by preparing the post-processing unit in advance while the image forming operation is still in progress. When the discharge timing is detected, the post-processing unit is already ready to immediately process the recorded media, minimizing delays while maintaining accurate timing coordination.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9261845B2Image forming system, control apparatus, and control method
Publication Date: 2016.02.16 RICOH CO LTD
  • US9261845B2 patent drawing
  • US9261845B2 patent drawing
  • US9261845B2 patent drawing

AI summary

An image forming system includes an image forming unit, a post-processing unit, an acquiring unit, a first transmitting unit, and a post-processing control unit. The image forming unit forms an image on a recording medium. The post-processing unit is provided at a side for discharging the recording medium of the image forming unit and performs predetermined post-processing on the recording medium. The acquiring unit acquires a discharge timing at which the recording medium is discharged from the image forming unit. The first transmitting unit transmits a post-processing start signal corresponding to the discharge timing. The post-processing control unit causes the post-processing unit to start the post-processing when receiving the post-processing start signal from the first transmitting unit.